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HomeMy WebLinkAboutPACKET Public Works, Utilities and Public Safety 2016-10-13 Thursday, October 13, 2016 Public Safety, Utilities 8:00 a.m. & Public Works Committee Town Board Room 1. PUBLIC COMMENT 2. PUBLIC SAFETY a) RECOMMENDATIONS TO THE TOWN BOARD i. None. b) REPORTS i. Verbal Updates and Committee Questions. 3. UTILITIES a) RECOMMENDATIONS TO THE TOWN BOARD i. Membrane Replacement at Marys Lake Water Plant – Dir. Bergsten Unbudgeted. Supt. Boles b) REPORTS i. Axminister Lane Water Line Replacement. Supt. Boles ii. Verbal Updates and Committee Questions. 4. PUBLIC WORKS a) RECOMMENDATIONS TO THE TOWN BOARD i. None b) REPORTS i. Verbal Updates and Committee Questions. 5. ADJOURN AGENDA 1       2 Water Department Memo To: Public Safety, Utilities & Public Works Committee Town Administrator Lancaster From: Jeff Boles, Water Superintendent Reuben Bergsten, Utilities Director Date: October 13, 2016 RE: Membrane Replacement at Marys Lake Water Plant - Unbudgeted Objective: To replace 174 membrane modules that qualify for prorated warranty replacement based on fiber breakage numbers per module and to replace the remaining 150 first stage modules in order for all membrane trains to contain the same module versions and operate from the same programming parameters. Present Situation: During the installation of the membranes there was initially a large amount of fouling, plugging on the fibers which required an intensive cleaning of the modules. GE representatives came on site to instruct and assist in this initial cleaning of the fibers. Due mainly to the initial cleaning process, we have experienced a higher than normal fiber breakage rate. Of the existing 308 first stage membrane modules, 174 have had enough fiber breakage to qualify for replacement through the prorated 10-year warranty that was added to the membrane procurement contract. $160,000 was budgeted in 2016 for replacement of the 174 modules with the high fiber breakage. Proposal: Due to a 5-month product delivery lead time and the programming modifications that need to be made for the new modules, we request to amend the budget by $120,000 to include the purchase of the additional 150 modules, freight and U.S Customs duty fees so that all membranes will arrive together and only one programming site visit would be necessary to setup the new operational parameters. Advantages: All first stage membranes will be replaced, utilizing new module and fiber design that has a 45% increase in fiber thickness which is more robust and requires less fiber maintenance than the previous versions. When the Enterprise Fund Large Expense Policy was started in 2013 the estimated module replacement cost was at $2,200/module. Since then, the module prices have dropped significantly to $838.94/module and $538.32/module for the modules under the prorated warranty. The 3 total cost proposal for replacement of all three membrane trains is $263,964. Based on this cost reduction there are currently adequate funds that have been set aside in the Enterprise Large Expense Fund for the total replacement of the membrane modules. Disadvantages: Since the new modules operate at a higher pressure, the modules within each train must be the same version for programming operations; however, by replacing all three first stage trains, the operational programming would only need to be modified once and will remain consistent. Action Recommended: Town Board approval to amend the 2016 Budget to replace all first stage membranes. Budget: Account Number: 503-6200-530.26-40 Account Name: Purification Equipment Amount Requested: $120,000 Level of Public Interest Low: Repair, replacement and system maintenance items do not typically generate large public interest. Recommended Motion: I recommend approval to amend the Water Department budget by an increase of $120,000 for the replacement membrane module purchase, to be included as an consent item at the October 25, 2016, Town Board meeting. 4 Water Department Report To: Public Safety, Utilities & Public Works Committee Town Administrator Lancaster From: Jeff Boles, Water Superintendent Date: October 13, 2016 RE: Axminister Lane Water Line Installation Objective: To inform the PUP Committee of the Axminister Lane water line replacement project. Present Situation: The existing 2” galvanized water main in Axminister Lane was replaced with an 8” ductile iron pipe prior to the Public Works street improvement project on Axminister Lane. The project was very successful and completed on time and came in at a total project cost of $125,494.94. The project cost breakdown summary is as follows: Labor Costs: $17,696.78 Materials Costs: $57,510.63 Internal Equipment Costs: $20,084.75 Excavator Rental Costs: $4,800.00 Compaction Testing: $1,100.00 Outside Equipment Mobilization: $1,351.46 Bedding Material: $2,287.32 Asphalt Patching: $20,664.00 A total of 1,200 feet of water main line was replaced which averaged $104.58/ft. for the project. 5