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HomeMy WebLinkAboutPLANS Solar 527 Grand Estates Dr 2020-01-23DIRECTORY OF PAGES PV-1 PROJECT SUMMARY PV-2 SITE PLAN PV-3 SINGLE-LINE DIAGRAM PV-4 SAFETY LABELS PV-5.1 ATTACHMENT PLAN 5.1 PV-5.2 ATTACHMENT PLAN 5.2 PV-6 ATTACHMENT DETAILS PV-7 FIRE SAFETY PLAN AP P E N D I X ELECTRICAL CALCULATIONS MODULE DATASHEET OPTIMIZER DATASHEET ARRAY WIRING BOX DATASHEET INVERTER DATASHEET MOUNTING SYSTEM DATASHEET MOUNTING SYSTEM ENGINEERING LETTER UL 1703 CLASS A FIRE CERTIFICATION UL 2703 GROUND AND BONDING CERTIFICATION ANCHOR DATASHEET PROJECT DETAILS PROPERTY OWNER DENNIS HOSHIKO PROPERTY ADDRESS 527 GRAND ESTATES DR, ESTES PARK, CO 80517 US APN ZONING RESIDENTIAL USE AND OCCUPANCY CLASSIFICATION ONE- OR TWO-FAMILY DWELLING GROUP (GROUP R3) AHJ TOWN OF ESTES PARK UTILITY COMPANY TOWN OF ESTES PARK ELECTRICAL CODE 2017 NEC (NFPA 70) FIRE CODE 2018 IFC CONTRACTOR INFORMATION COMPANY SANDBOX SOLAR LICENSE NUMBER ADDRESS 430 NORTH COLLEGE AVE, FORT COLLINS, CO 80524 PHONE NUMBER (970) 670-0554 CONTRACTOR SIGNATURE SCOPE OF WORK THIS PROJECT INVOLVES THE INSTALLATION OF A PHOTOVOLTAIC POWER SYSTEM. SOLAR PANELS WILL BE RACKED USING A PREENGINEERED RACKING SYSTEM. THE RACKED MODULES WILL BE ELECTRICALLY CONNECTED WITH DC TO AC POWER INVERTERS AND INTERCONNECTED TO THE LOCAL UTILITY USING MEANS AND METHODS CONSISTENT WITH THE RULES ENFORCED BY THE LOCAL UTILITY AND PERMITTING JURISDICTION. THIS DOCUMENT HAS BEEN PREPARED FOR THE PURPOSE OF DESCRIBING THE DESIGN OF A PROPOSED PV SYSTEM WITH ENOUGH DETAIL TO DEMONSTRATE COMPLIANCE WITH APPLICABLE CODES AND REGULATIONS. THE DOCUMENT SHALL NOT BE RELIED UPON AS A SUBSTITUTE FOR FOLLOWING MANUFACTURER INSTALLATION INSTRUCTIONS. THE SYSTEM SHALL COMPLY WITH ALL MANUFACTURERS LISTING AND INSTALLATION INSTRUCTIONS, AS WELL AS ALL APPLICABLE CODES. NOTHING IN THIS DOCUMENT SHALL BE INTERPRETED IN A WAY THAT OVERRIDES THEM. CONTRACTOR IS RESPONSIBLE FOR VERIFICATION OF ALL CONDITIONS, DIMENSIONS, AND DETAILS IN THIS DOCUMENT. SYSTEM DETAILS DESCRIPTION NEW GRID-INTERACTIVE PHOTOVOLTAIC SYSTEM WITH NO BATTERY STORAGE DC RATING OF SYSTEM 9,490W AC RATING OF SYSTEM 7,600W AC OUTPUT CURRENT 32.0A INVERTER(S)1 X SOLAR EDGE SE7600A-USS MODULE LG LG365Q1C-A5 ARRAY WIRING (2) STRINGS OF 13 INTERCONNECTION DETAILS POINT OF CONNECTION NEW LOAD-SIDE AC CONNECTION PER NEC 705.12(B) AT EXISTING SUBPANEL UTILITY SERVICE 120/240V 1Φ ELECTRICAL PANEL SUBPANEL W/200A BUSBAR (MLO), EXISTING SUBPANEL FEEDER PROTECTED WITH 175A BREAKER IN MSP SITE DETAILS ASHRAE EXTREME LOW -23°C (-9°F) ASHRAE 2% HIGH 32°C (90°F) CLIMATE DATA SOURCE FORT COLLINS(SAWRS) (KFCL) WIND SPEED 175 MPH (ASCE7-10) RISK CATEGORY II WIND EXPOSURE CATEGORY C GROUND SNOW LOAD 73 PSF 1079 GR I D - T I E D S O L A R P O W E R S Y S T E M HO S H I K O R E S I D E N C E 52 7 G R A N D E S T A T E S D R ES T E S P A R K , C O 8 0 5 1 7 PROJECT SUMMARY DOC ID:119097-149868-1 DATE:1/23/20 CREATOR:I.S. REVIEWER: REVISIONS PV-1 lion DESIGNER: REVIEWER: VERSION DATE. SCALE. Dennis Hoshiko GRID-TIED PHOTOVOLTAIC SYSTEM W/ BATTERY BACKUP 9.49 kW PV System 527 Grand Estates Dr. Estes Park, CO Ian Skor 2019-12-18 1/8" = 1'-0" SITE PLAN PV-A01 95 0 6 7 AN S I F u l l B l e e d B ( 1 1 . 0 0 X 1 7 . 0 0 I n c h e s ) 20 1 9 - 1 2 - 1 8 3' 3' 1'-6" 11'-2" 4'-3" 21'-6" 36'-10" 33'-6" Roof Jack for 3 4" EMT Conduit 200A Service Panel (Point of Main Interconnection) 100A Critical Loads Panel 400A Utility Meter/Main Panel 60A AC Disconnect Panasonic Harbor Smart Battery (3'10" x 2'4" Space Req'd) Pika Energy Inverter (2'8" x 2'6" Space Req'd) Ethernet Wire to Router 3 4" EMT 3 4" EMT Connecting Inverter to Critical Loads 3 4" EMT Connecting Inverter to Service Panel Conduit for CTs to Meter/Main Panel Roof-Mounted Photovoltaic Array. 10:12 (40deg) Sloped Roof, 13 PV Modules, 178 deg Azimuth Roof-Mounted Photovoltaic Array. 10:12 (40deg) Sloped Roof, 13 PV Modules, 178 deg Azimuth GENERAL NOTES 1 EQUIPMENT LIKELY TO BE WORKED UPON WHILE ENERGIZED SHALL BE INSTALLED IN LOCATIONS THAT SATISFY MINIMUM WORKING CLEARANCES PER NEC 110.26 2 CONTRACTOR SHALL USE ONLY COMPONENTS LISTED BY A NATIONALLY RECOGNIZED TESTING LABORATORY FOR THE INTENDED USE 3 CONTRACTOR IS RESPONSIBLE FOR FURNISHING ALL EQUIPMENT, CABLES, ADDITIONAL CONDUITS, RACEWAYS, AND OTHER ACCESSORIES NECESSARY FOR A COMPLETE AND OPERATIONAL PV SYSTEM. 4 WHERE DC PV SOURCE OR DC PV OUTPUT CIRCUITS ARE RUN INSIDE THE BUILDING, THEY SHALL BE CONTAINED IN METAL RACEWAYS, TYPE MC METAL-CLAD CABLE, OR METAL ENCLOSURES FROM THE POINT OF PENETRATION INTO THE BUILDING TO THE FIRST READILY ACCESSIBLE DISCONNECTING MEANS, PER NEC 690.31(G) Ryan Atwell Digitally signed by Ryan Atwell Date: 2020.01.24 08:11:45 -06'00' PV MODULE OPTIMIZER PM1-26 365W 6 IN STRING 7 IN STRING 1 1 2 3 4 5 6 JUNCTION BOXESJB1-2 2 INVERTER 4 I1 7,600W AC DISCONNECT 5 SW1 60A MAIN SERVICE PANEL AC GEC SUBPANEL KWHRKWHR UTILITY METER (E) NULL 240/120V 1ɸ, 3W (MLO) 200A BUSBAR CB1 50A (E) 175A (E) 400A (E) 240/120V 1ɸ, 3W 400A BUSBAR 400A MAIN BREAKER 7 8 9 MODULES REF.QTY.MAKE AND MODEL PMAX PTC ISC IMP VOC VMP TEMP. COEFF. OF VOC FUSE RATING PM1-26 26 LG LG365Q1C-A5 365W 342W 10.80A 9.95A 42.8V 36.7V -0.103V/°C (-0.24%/°C)20A PASS-THRU BOXES AND COMBINERS REF.QTY.MAKE AND MODEL RATED CURRENT MAX RATED VOLTAGE JB1-2 2 GENERIC GEN-AWB-TB-2-4X OR EQUIV.30A 240VAC / 600VDC DISCONNECTS REF.QTY.MAKE AND MODEL RATED CURRENT MAX RATED VOLTAGE SW1 1 EATON DG222URB OR EQUIV.60A 240VAC OCPDS REF.QTY.RATED CURRENT MAX VOLTAGE CB1 1 50A 240VAC NOTES OPTIMIZERS PROVIDE RAPID SHUTDOWN FUNCTIONALITY REQUIRED BY NEC 690.12.1 THE SPECIFIED OPTIMIZER CAN BE SUBSTITUTED WITH A P505. THIS OPTIMIZER HAS AN INPUT VOLTAGE WINDOW WIDE ENOUGH TO ACCOMMODATE THE OUTPUT VOLTAGE RANGE OF THE MODULE AT THE DESIGN TEMPERATURES, HAS A MAX INPUT CURRENT RATING THAT IS ABOVE THE MAX OUTPUT CURRENT OF THE MODULE, AND A MAX POWER INPUT THAT IS ABOVE THE RATED POWER OUTPUT OF THE MODULE. 2 DC PV CONDUCTORS ARE NOT SOLIDLY-GROUNDED. NO DC PV CONDUCTOR SHALL BE WHITE- OR GRAY-COLORED3 ALL METAL ENCLOSURES, RACEWAYS, CABLES AND EXPOSED NONCURRENT-CARRYING METAL PARTS OF EQUIPMENT SHALL BE GROUNDED TO EARTH AS REQUIRED BY NEC 250.4(B) AND PART III OF NEC ARTICLE 250 AND EQUIPMENT GROUNDING CONDUCTORS SHALL BE SIZED ACCORDING TO NEC 690.45. THE GROUNDING ELECTRODE SYSTEM SHALL ADHERE TO 690.47(A) AND 250.169. THE DC GROUNDING ELECTRODE SHALL BE SIZED ACCORDING TO 250.166 4 AN AUXILIARY GROUNDING ELECTRODE MAY BE INSTALLED IN COMPLIANCE WITH NEC SECTION 690.47(B).5 MAX DC VOLTAGE OF ARRAY FIXED BY THE INVERTER AT 400V REGARDLESS OF TEMPERATURE. THE MAX DC VOLTAGE OF THE MODULE AT -23°C IS EXPECTED TO BE 47.7V (-23°C - 25°C) X -0.103V/C + 42.8V = 47.7V). 6 POINT-OF-CONNECTION IS ON LOAD SIDE OF SERVICE DISCONNECT, IN COMPLIANCE WITH NEC 705.12(B). OUTPUT IS BACKFED THROUGH BREAKER IN SUBPANEL.7 THE PV BREAKER SHALL NOT BE MARKED FOR "LINE" AND "LOAD".8 THE PV BREAKER SHALL BE LOCATED AT THE OPPOSITE END OF THE BUSBAR FROM SUBPANEL'S MAIN LUGS.9 CONDUCTOR AND CONDUIT SCHEDULE W/ELECTRICAL CALCULATIONS ID TYPICAL CONDUCTOR CONDUIT / CABLE CURRENT-CARRYING CONDUCTORS IN CONDUIT / CABLE OCPD EGC TEMP. CORR. FACTOR FILL FACTOR CONT. CURRENT MAX. CURRENT (125%) BASE AMP. DERATED AMP. TERM. TEMP. RATING AMP. @ TERM. TEMP. RATING LENGTH VOLTAGE DROP 1 2 10 AWG PV WIRE, COPPER FREE AIR N/A N/A 6 AWG BARE, COPPER 0.76 (54°C)1.0 15A 18.75A 55A 41.8A 75°C 50A 85FT 0.79% 2 1 8 AWG THWN-2, COPPER 0.75" DIA. EMT 2 N/A 10 AWG THWN-2, COPPER 0.76 (52°C)1.0 15A 18.75A 40A 30.4A 90°C 40A 40FT 0.37% 3 1 10 AWG THWN-2, COPPER 0.75" DIA. EMT 2 N/A 10 AWG THWN-2, COPPER 0.76 (52°C)1.0 30A 37.5A 55A 52.8A 90°C 55A 122FT 0.98% 4 1 8 AWG THWN-2, COPPER 0.75" DIA. EMT 2 N/A 10 AWG THWN-2, COPPER 0.96 (32°C)1.0 32A 40A 55A 52.8A 75°C 50A 23FT 0.48% 5 1 8 AWG THWN-2, COPPER 0.75" DIA. EMT 2 50A 10 AWG THWN-2, COPPER 0.96 (32°C)1.0 32A 40A 55A 52.8A 75°C 50A 10FT 0.21% BATTERY REF.QTY.MAKE AND MODEL PMAX PTC ISC IMP VOC VMP OPERATING TEMP Weight BS-1 1 PANASONIC DCB-105 3.38kWh 2.65kWh 12A 12A 52V 44.6V -10-50°C 25 kg BATTERY REF.QTY.MAKE AND MODEL DOD TOTAL ENERGY PEAK POWER (discharging) PEAK CURRENT (discharging) MAX CHARGE/DISCHARGE POWER MAX CHARGE/DISCHARGE CURRENT VOLTAGE RANGE CHARGING VOLTAGE RANGE DISCHARGING B1 4 PANASONIC DCB-105 HARBOR SMART 85%13.5 kWh @ 30°C 8kW FOR 20 sec.18.9A @ 370V for 20 sec.6.7kW 11.9A@420V / 14.3A@350V 360-420 VDC 360-420 VDC BATTERIES PANASONIC HARBOR SMART BATTERY 4 MODULES - 13.5kWh Li-ion CRITICAL LOADS PANEL (E) NULL 240/120V 1ɸ, 3W (MLO) 100A BUSBAR CB1 50A Microwave Garage Door Opener Refrigerator Freezer CTs (E) 175A Router Ethernet (CAT5) INVERTERS REF.QTY.MAKE AND MODEL AC VOLTAGE GROUND MAX OCPD RATING RATED POWER MAX OUTPUT CURRENT MAX INPUT CURRENT MAX INPUT VOLTAGE CEC WEIGHTED EFFICIENCY I1 1 PIKA ENERGY X7602 (240V)240V NOT SOLIDLY GROUNDED --7,600W 32.0A 20.0A 500V 96.5% POWER OPTIMIZERS REF.QTY.MODEL RATED INPUT POWER MAX OUTPUT CURRENT MAX INPUT ISC MAX DC VOLTAGE WEIGHTED EFFICIENCY PO1-24 4 PIKA ENERGY S2502 2500W 8A 18.0A 420V 98.8% SYSTEM SUMMARY STRING 1 STRING 2 STRING 3 STRING 4 OPTIMIZER MAX OUTPUT CURRENT 18A 18A 18A 18A OPTIMIZERS IN SERIES 7 6 7 6 NOMINAL STRING VOLTAGE 380V 380V 380V 380V ARRAY OPERATING CURRENT 8A 8A 8A 8A ARRAY STC POWER 9,490W ARRAY PTC POWER 8,902W MAX AC CURRENT 32A MAX AC POWER OUTPUT 7,600W DERATED AC POWER OUTPUT 7,600W MAX AC BACKUP POWER OUTPUT 12,000W 6 IN STRING 7 IN STRING 3 Receptacles/LED Lights Internet Router Elevator (1) Mini Split Cooktop/range REVISIONS PROJECT ID: CREATED BY: CHECKED BY: DATE: GR I D - T I E D S O L A R P O W E R S Y S T E M ES T E S P A R K , C O 8 0 5 1 7 52 7 G R A N D E S T A T E S D R PV-3 1079 10/24/19 I.S. 119097 SINGLE-LINE DIAGRAM HO S H I K O R E S I D E N C E THIS DOCUMENT HAS BEEN CREATED FOR THE PURPOSE OF DESCRIBING THE DESIGN OF A PROPOSED PHOTOVOLTAIC POWER SYSTEM WITH ENOUGH DETAIL TO DEMONSTRATE COMPLIANCE WITH ALL APPLICABLE CODES AND REGULATIONS. THE DOCUMENT SHOULD NOT BE RELIED UPON AS A SUBSTITUTE FOR FOLLOWING MANUFACTURER INSTALLATION MANUALS. INSTALLER SHALL INSTALL ALL EQUIPMENT IN ACCORDANCE WITH MANUFACTURER INSTALLATION MANUALS. NOTHING IN THIS DOCUMENT SHOULD BE INTERPRETED IN A WAY THAT OVERRIDES THE INSTRUCTIONS IN MANUFACTURER INSTALLATION MANUALS. GROUNDING NOTES 1 ALL EQUIPMENT SHALL BE PROPERLY GROUNDED PER THE REQUIREMENTS OF NEC ARTICLES 250 & 690 2 PV MODULES SHALL BE GROUNDED TO MOUNTING RAILS USING MODULE LUGS OR RACKING INTEGRATED GROUNDING CLAMPS AS ALLOWED BY LOCAL JURISDICTION. ALL OTHER EXPOSED METAL PARTS SHALL BE GROUNDED USING UL-LISTED LAY-IN LUGS. 3 INSTALLER SHALL CONFIRM THAT MOUNTING SYSTEM HAS BEEN EVALUATED FOR COMPLIANCE WITH UL 2703 "GROUNDING AND BONDING" WHEN USED WITH PROPOSED PV MODULE. 4 ALL GROUNDING SYSTEM COMPONENTS SHALL BE LISTED FOR THEIR PURPOSE 5 IF THE EXISTING MAIN SERVICE PANEL DOES NOT HAVE A VERIFIABLE GROUNDING ELECTRODE, IT IS THE CONTRACTOR'S RESPONSIBILITY TO INSTALL A SUPPLEMENTAL GROUNDING ELECTRODE. 6 AC SYSTEM GROUNDING ELECTRODE CONDUCTOR (GEC) SHALL BE A MINIMUM SIZE #8AWG WHEN INSULATED, #6AWG IF BARE WIRE. 7 EQUIPMENT GROUNDING CONDUCTORS SHALL BE SIZED ACCORDING TO NEC ARTICLE 690.45, AND BE A MINIMUM OF #10AWG WHEN NOT EXPOSED TO DAMAGE, AND #6AWG SHALL BE USED WHEN EXPOSED TO DAMAGE 8 GROUNDING AND BONDING CONDUCTORS, IF INSULATED, SHALL BE COLOR CODED GREEN, OR MARKED GREEN IF #4AWG OR LARGER GENERAL ELECTRICAL NOTES 1 UTILITY HAS 24-HR UNRESTRICTED ACCESS TO ALL PHOTOVOLTAIC SYSTEM COMPONENTS LOCATED AT THE SERVICE ENTRANCE. 2 MODULES CONFORM TO AND ARE LISTED UNDER UL 1703. 3 CONDUCTORS EXPOSED TO SUNLIGHT SHALL BE LISTED AS SUNLIGHT RESISTANT PER NEC ARTICLE 300.6 (C) (1) AND ARTICLE 310.8 (D). 4 CONDUCTORS EXPOSED TO WET LOCATIONS SHALL BE SUITABLE FOR USE IN WET LOCATIONS PER NEC ARTICLE 310.8 (C). \opt\cad\final\119097-149868-1_image.png DC RACEWAYS JB1 - TRANSITION BOX (MODEL NOT SPECIFIED) JB2 - TRANSITION BOX (MODEL NOT SPECIFIED) C1 - STRING COMBINER (MIDNITE SOLAR MNSOB3R-4P) SW1 - DISCONNECT (EATON DG222URB ) I1 - INVERTER (SOLAR EDGE SE7600A-USS) MSP - MAIN SERVICE PANEL SP - SUBPANEL SEE NOTE NO. 5 (MSP) PHOTOVOLTAIC SYSTEM EQUIPPED WITH RAPID SHUTDOWN TURN RAPID SHUTDOWN SWITCH TO THE 'OFF' POSITION TO SHUT DOWN PV SYSTEM AND REDUCE SHOCK HAZARD IN THE ARRAY. NEC 690.56(C)(1) SEE NOTE NO. 6 (DC RACEWAYS) WARNING PHOTOVOLTAIC POWER SOURCE NEC 690.31(G)(3) AND IFC 605.11.1 POINT-OF-INTERCONNECTION OR AT MAIN SERVICE DISCONNECT (MSP) ! CAUTION ! POWER TO THIS BUILDING IS ALSO FROM ROOF MOUNTED SOLAR ARRAYS WITH SAFETY DISCONNECTS AS SHOWN INSTALLED BY SANDBOX SOLAR • 970-670-0554 NEC 690.56(B) EACH DISCONNECTING MEANS FOR PHOTOVOLTAIC EQUIPMENT (JB1, JB2, C1, SW1, I1) ! WARNING ! ELECTRIC SHOCK HAZARD. TERMINALS ON BOTH LINE AND LOAD SIDES MAY BE ENERGIZED IN THE OPEN POSITION. NEC 690.13(B) DC DISCONNECT (I1) DIRECT-CURRENT PV POWER SOURCE MAXIMUM VOLTAGE: 400V MAX CIRCUIT-CURRENT: 37.5A DC-TO-DC CONVERTER RATED CURRENT: 15.0A NEC 690.53 AC DISCONNECT (SW1, CB1 IN SP) MAXIMUM AC OPERATING CURRENT: 32.0A MAXIMUM AC OPERATING VOLTAGE: 240V NEC 690.54 AC SOLAR DISCONNECT (SW1, CB1 IN SP) PV SYSTEM DISCONNECT NEC 690.13(B) ANY AC ELECTRICAL PANEL THAT IS FED BY BOTH THE UTILITY AND THE PHOTOVOLTAIC SYSTEM (MSP, SP) ! WARNING ! DUAL POWER SOURCE. SECOND SOURCE IS PHOTOVOLTAIC SYSTEM. NEC 705.12(B)(3) SOLAR BREAKER (MSP) ! WARNING ! INVERTER OUTPUT CONNECTION. DO NOT RELOCATE THIS OVERCURRENT DEVICE. NEC 705.12(B)(2)(3)(B) LABELING NOTES 1 ALL PLAQUES AND SIGNAGE REQUIRED BY 2017 NEC AND 2018 IFC WILL BE INSTALLED AS REQUIRED. 2 THE MATERIALS USED FOR MARKING MUST BE WEATHER RESISTANT, IN COMPLIANCE WITH CBC 511.3.1. IT IS RECOMMENDED THAT UL 969 BE USED AS STANDARD TO DETERMINE WEATHER RATING. 3 LABELS, WARNING(S) AND MARKING SHALL COMPLY WITH ANSI Z535.4, WHICH REQUIRES THAT DANGER, WARNING, AND CAUTION SIGNS USED THE STANDARD HEADER COLORS, HEADER TEXT, AND SAFETY ALERT SYMBOL ON EACH LABEL. THE ANSI STANDARD REQUIRES A HEADING THAT IS AT LEAST 50% TALLER THAN THE BODY TEXT, IN ACCORDANCE WITH NEC 110.21(B). 4 A PERMANENT PLAQUE OR DIRECTORY SHALL BE INSTALLED PROVIDING THE LOCATION OF THE SERVICE DISCONNECTING MEANS AND THE PHOTOVOLTAIC SYSTEM DISCONNECTING MEANS IF NOT IN THE SAME LOCATION IN ACCORDANCE WITH NEC 690.56(B). 5 LABEL(S) WITH MARKING, "TURN RAPID SHUTDOWN SWITCH TO THE 'OFF' POSITION TO SHUT DOWN PV SYSTEM AND REDUCE SHOCK HAZARD IN THE ARRAY," SHALL BE LOCATED WITHIN 3 FT OF SERVICE DISCONNECTING MEANS THE TITLE SHALL UTILIZE CAPITALIZED LETTERS WITH A MINIMUM HEIGHT OF 3/8” IN BLACK ON A YELLOW BACKGROUND, AND REMAINING TEXT SHALL BE CAPITALIZED WITH A MINIMUM HEIGHT OF 3/16” IN BLACK ON WHITE BACKGROUND 6 LABEL(S) WITH MARKING, "WARNING PHOTOVOLTAIC POWER SOURCE," SHALL BE LOCATED AT EVERY 10 FEET OF EACH DC RACEWAY AND WITHIN ONE FOOT OF EVERY TURN OR BEND AND WITHIN ONE FOOT ABOVE AND BELOW ALL PENETRATIONS OF ROOF/CEILING ASSEMBLIES, WALLS AND BARRIERS. THE LABEL SHALL HAVE 3/8” TALL LETTERS AND BE REFLECTIVE WITH WHITE TEXT ON A RED BACKGROUND 1079 GR I D - T I E D S O L A R P O W E R S Y S T E M HO S H I K O R E S I D E N C E 52 7 G R A N D E S T A T E S D R ES T E S P A R K , C O 8 0 5 1 7 SAFETY LABELS DOC ID:119097-149868-1 DATE:1/23/20 CREATOR:I.S. REVIEWER: REVISIONS PV-4 ROOF PROPERTIES ROOF MATERIAL STANDING SEAM METAL (12IN) SLOPE 10/12 (39.8°) MEAN ROOF HEIGHT 27.8FT DECK SHEATHING 15/32" OSB CONSTRUCTION TRUSSES (2X4 TOP-CHORD), 24IN OC MODULE MECHANICAL PROPERTIES MODEL LG LG365Q1C-A5 DIMENSIONS (AREA)66.9IN X 40.0IN X 1.6IN (18.6 SQ FT) WEIGHT 40.8LB MOUNTING SYSTEM PROPERTIES MAX. ALLOW. RAIL SPAN 57.0IN (ZONES 1, 2, AND 3) MAX. MOUNT SPACING 24.0IN (ZONES 1, 2, AND 3) MAX. ALLOW. CANTILEVER 22.8IN (ZONES 1, 2, AND 3) GROUNDING AND BONDING INTEGRAL GROUNDING CERTIFIED TO UL 2703 REQUIREMENTS NOTES 1 TRUSS LOCATIONS ARE APPROXIMATE. ACTUAL LOCATIONS MAY DIFFER AND CONTRACTOR MAY NEED TO ADJUST MOUNT LOCATIONS. IN NO CASE SHALL THE MOUNT SPACING EXCEED "MAX. MOUNT SPACING" 1079 GR I D - T I E D S O L A R P O W E R S Y S T E M HO S H I K O R E S I D E N C E 52 7 G R A N D E S T A T E S D R ES T E S P A R K , C O 8 0 5 1 7 ATTACHMENT PLAN DOC ID:119097-149868-1 DATE:1/23/20 CREATOR:I.S. REVIEWER: REVISIONS PV-5.1 ROOF PROPERTIES ROOF MATERIAL STANDING SEAM METAL (12IN) SLOPE 10/12 (39.8°) MEAN ROOF HEIGHT 28.5FT DECK SHEATHING 15/32" OSB CONSTRUCTION TRUSSES (2X4 TOP-CHORD), 24IN OC MODULE MECHANICAL PROPERTIES MODEL LG LG365Q1C-A5 DIMENSIONS (AREA)66.9IN X 40.0IN X 1.6IN (18.6 SQ FT) WEIGHT 40.8LB MOUNTING SYSTEM PROPERTIES MAX. ALLOW. RAIL SPAN 57.0IN (ZONES 1, 2, AND 3) MAX. MOUNT SPACING 24.0IN (ZONES 1, 2, AND 3) MAX. ALLOW. CANTILEVER 22.8IN (ZONES 1, 2, AND 3) GROUNDING AND BONDING INTEGRAL GROUNDING CERTIFIED TO UL 2703 REQUIREMENTS NOTES 1 TRUSS LOCATIONS ARE APPROXIMATE. ACTUAL LOCATIONS MAY DIFFER AND CONTRACTOR MAY NEED TO ADJUST MOUNT LOCATIONS. IN NO CASE SHALL THE MOUNT SPACING EXCEED "MAX. MOUNT SPACING" 1079 GR I D - T I E D S O L A R P O W E R S Y S T E M HO S H I K O R E S I D E N C E 52 7 G R A N D E S T A T E S D R ES T E S P A R K , C O 8 0 5 1 7 ATTACHMENT PLAN DOC ID:119097-149868-1 DATE:1/23/20 CREATOR:I.S. REVIEWER: REVISIONS PV-5.2 1079 GR I D - T I E D S O L A R P O W E R S Y S T E M HO S H I K O R E S I D E N C E 52 7 G R A N D E S T A T E S D R ES T E S P A R K , C O 8 0 5 1 7 ATTACHMENT DETAILS DOC ID:119097-149868-1 DATE:1/23/20 CREATOR:I.S. REVIEWER: REVISIONS PV-6 GENERAL NOTES 1 CONDUIT, WIRING SYSTEMS AND RACEWAYS FOR PV CIRCUITS SHALL BE LOCATED AS CLOSE AS POSSIBLE TO RIDGES, HIPS OR VALLEYS AND SHALL TAKE THE SHORTEST PATHS POSSIBLE BETWEEN ARRAYS AND ELECTRICAL EQUIPMENT TO REDUCE TRIP HAZARDS AND MAXIMIZE VENTILATION OPPORTUNITIES. PV ELECTRICAL EQUIPMENT BE LOCATED SUCH THAT CONDUIT RUNS ARE MINIMIZED IN THE PATHWAYS BETWEEN ARRAYS. DC WIRING SHALL BE INSTALLED IN METALLIC CONDUIT OR RACEWAYS WHEN LOCATED WITHIN ENCLOSED SPACES IN A BUILDING. CONDUIT SHALL RUN ALONG THE BOTTOM OF LOAD BEARING MEMBERS. (IFC 605.11.1.2.6) 2 ROOF ACCESS POINTS SHALL BE LOCATED AT STRONG POINTS OF BUILDING CONSTRUCTION IN LOCATIONS NOT ABOVE OPENINGS, SUCH AS WINDOWS OR DOORS, AND WHERE THEY DO NOT CONFLICT WITH OVERHEAD OBSTRUCTIONS SUCH AS TREE LIMBS, WIRES, OR SIGNS. (IFC 605.11.1.1) 3 AT LEAST TWO 36"-WIDE PATHWAYS ON SEPARATE ROOF PLANES, FROM LOWEST ROOF EDGE TO RIDGE, SHALL BE PROVIDED ON ALL BUILDINGS. THERE SHALL BE AT LEAST ONE PATHWAY ON THE STREET OR DRIVEWAY SIDE OF THE ROOF. FOR EACH ROOF PLANE WITH A PV ARRAY, AT LEAST ONE SUCH PATHWAY SHALL BE PROVIDED ON THE SAME ROOF PLANE, OR ON AN ADJACENT ROOF PLANE, OR STRADDLING THE SAME AND ADJACENT ROOF PLANES. (IFC 605.11.1.2.1) 4 FOR PV ARRAYS OCCUPYING MORE THAN 1/3 OF THE PLAN VIEW TOTAL ROOF AREA, A MIN. 3'-WIDE SETBACK IS REQUIRED ON BOTH SIDES OF A HORIZONTAL RIDGE. (IFC 605.11.1.2.2) 5 PV MODULES SHALL NOT BE INSTALLED CLOSER THAN 18" TO A HIP OR A VALLEY WHERE MODULES ARE INSTALLED ON BOTH SIDES OF A HIP OR VALLEY. WHERE MODULES ARE INSTALLED ON ONLY ONE SIDE OF A HIP OR VALLEY THAT IS OF EQUAL LENGTH, NO SETBACK SHALL BE REQUIRED. (IFC 605.11.1.2.4) 6 PV MODULES SHALL NOT BE INSTALLED ON THE PORTION OF A ROOF THAT IS BELOW AN EMERGENCY ESCAPE AND RESCUE OPENING. A 36"-WIDE PATHWAY SHALL BE PROVIDED TO THE EMERGENCY ESCAPE AND RESCUE OPENING. (IFC 605.11.1.2.6) 3.0 FT. WIDE SMOKE-VENTILATION SETBACK, PER IFC 605.11.1.2.2 PV MODULES INSTALLED ON ROOF WITH IRONRIDGE ROOF MOUNTING SYSTEM. THE MOUNTING SYSTEM IS UL 1703 CLASS A FIRE RATED ON A 10/12 SLOPED ROOF WHEN INSTALLED WITH TYPE 1 OR 2 MODULES. THE LG LG365Q1C-A5 IS TYPE 1. 3.0 FT. WIDE FIRE ACCESS PATHWAY, PER IFC 605.11.1.2.3 AND IFC 605.11.1.2.4 ROOF ACCESS POINT B FOR ROOF SOUTH ROOF WEST ROOF ACCESS POINT A FOR ROOF SOUTH ROOF WEST 3.0 FT. WIDE SMOKE-VENTILATION SETBACK, PER IFC 605.11.1.2.2 3.0 FT. WIDE FIRE ACCESS PATHWAY, PER IFC 605.11.1.2.3 AND IFC 605.11.1.2.4 ROOF ACCESS POINT A FOR ROOF SOUTH ROOF EAST ROOF ACCESS POINT B FOR ROOF SOUTH ROOF EAST 1079 GR I D - T I E D S O L A R P O W E R S Y S T E M HO S H I K O R E S I D E N C E 52 7 G R A N D E S T A T E S D R ES T E S P A R K , C O 8 0 5 1 7 FIRE SAFETY PLAN DOC ID:119097-149868-1 DATE:1/23/20 CREATOR:I.S. REVIEWER: REVISIONS PV-7 Conductor, Conduit, and OCPD Sizing Validation 1. Maximum System Voltage Test 1.1. Solar Edge inverter w/26 LG LG365Q1C-A5 (365W)s Array Properties Array Type Distributed MPPT System Inverter Array System Description Solar Edge inverter w/26 LG LG365Q1C-A5 (365W)s Module LG365Q1C-A5 (365W) Highest number of modules in series in a PV Source Circuit 1 Design Low Temp.-23°C Module Voc 42.8V Temp. Coefficient Voc -0.103V/C NEC Code Calculations A. Maximum Voltage of PV Source Circuit 47.74V see 690.7(A) NEC 690.7(A) requires that if the PV module manufacturer provides a temperature coefficient of open-circuit voltage, it must be used to calculate the PV array's maximum system voltage. It includes an information note recommending the use of the ASHRAE 'Extreme Annual Mean Minimum Design Dry Bulb Temperature' as the design low temperature. Using these values, the module Voc (42.8V) will increase to 47.74V at the design low temperature ( -23°C). (-23°C - 25°C) X -0.103V/C + 42.8V = 47.74V The module Voc at the design low temperature is 47.74V. 47.74V X 1 = 47.74V B. Maximum Voltage of DC-DC Converter Source Circuit 400V see 690.7(B)(2) All PV circuits have a voltage that does not exceed 600V. This system's DC-DC Converter Source Circuits are fed by Solar Edge P370 dc-to-dc converter optimization devices. Each device is connected to a single LG365Q1C-A5 (365W) PV module. The voltage of this circuit is regulated by the inverter at a constant 400V. NEC Code Validation Tests 1.PV Source Circuit maximum Voc must not exceed 600V 47.74V < 600V = true PASS 2.DC-DC Converter Source Circuit voltage must not exceed 600V 400V < 600V = true PASS Verdiseno, Inc., its subsidiaries, officers, directors, employees and its suppliers specifically disclaim any implied warranties or representations that the information contained in this document ("Document") is complete or error-free. This Document is not provided as an engineering service and Verdiseno, Inc. is not an engineering firm. This Document is provided as an aid to those involved in the potential purchase or installation of a PV system, and is meant to facilitate the production of a final PV system design ("Design") by a qualified professional. This document does not contain enough information to fully represent a system design and should not be relied upon to perform an installation. If you require a Design that has been produced or approved by a qualified engineer, please be advised that you will need to hire a qualified engineer to produce or approve the needed Design and related documents. Please refer to the Terms and Conditions page at solardesigntool.com for the full Terms and Conditions agreement. 2. Wire, Conduit, and OCPD Code Compliance Validation 2.1. #1: DC Circuit Circuit: Series String Output to Transition Box Circuit Section Properties Conductor 10 AWG PV Wire, Copper Equipment Ground Conductor (EGC)6 AWG Bare, Copper OCPD(s)N/A Raceway/Cable Free Air Lowest Terminal Temperature Rating 75°C Maximum Wire Temperature 54°C Power Source Description String of 13 Solar Edge P370 power optimizers, each connected to a LG365Q1C-A5 (365W) PV module Current 15A Voltage 400V Module Series Fuse Rating 20A Total Number of Series Strings 2 NEC Code Calculations A. Continuous Current 15A see 690.8(A)(5) The continuous current of this series string of power optimizers is equal to the rated maximum output current of the optimizer. Rated Max. Output Current of optimizer is 15A B. Ampacity of Conductor 55A see Table 310.15(B)(17) Ampacity (30°C) for a copper conductor with 90°C insulation in free air is 55A. C. Derated Ampacity of Conductor 41.8A see Table 310.15(B)(3)(c), Table 310.15(B)(3)(a), and Article 100 The temperature factor for 90°C insulation at 54°C is 0.76. The fill factor for conductors in free air is 1. The ampacity derated for Conditions of Use is the product of the conductor ampacity (55A) multiplied by the temperature factor (0.76) and by the fill factor (1). 55A X 0.76 X 1 = 41.8A D. Max Current for Terminal Temp. Rating 35A see 110.14(C) The lowest temperature limit for this conductor at any termination is 75°C. Using the method specified in 110.14(C), the maximum current permitted to ensure that the device terminal temperature does not exceed its 75°C rating would be the amount referenced in the 75°C column in Table 310.15(B)(16), which is 35A. E. Minimum Required EGC Size 12 AWG see Table 250.122 and 690.45(A) The smallest EGC size allowed is 12 AWG for OCPD rating 20A according to Table 250.122. According to 690.45(A), it is not necessary to increase the size of the PV array's EGC when conductors are oversized for voltage drop considerations. NEC Code Validation Tests 1.System must meet requirements for not having series fuse (690.9(A)) PASS 2.Derated Ampacity must be greater than or equal to the Continuous Current (Article 100) 41.8A >= 15A = true PASS 3.Conductor Ampacity must be at least 125% of Continuous Current (215.2(A)(1)) 55A > 15A x 1.25 = true PASS 4.Max current for terminal must be at least 125% of the Continuous Current. (110.14(C)) 35A >= 15A X 1.25 = true PASS 5.EGC must meet code requirements for minimum size (Table 250.122) 6 AWG >= 12 AWG = true PASS 6.EGC must meet code requirements for physical protection (690.46) 6 AWG >= 6 AWG = true PASS Pike Inverter Pika 2.2. #2: DC Source Circuit: Transition Box to String Combiner Circuit Section Properties Conductor 6 AWG THWN-2, Copper Equipment Ground Conductor (EGC)12 AWG THWN-2, Copper OCPD(s)N/A Raceway/Cable 0.5" dia. EMT Lowest Terminal Temperature Rating 90°C Maximum Wire Temperature 32°C Power Source Description String of 13 Solar Edge P370 power optimizers, each connected to a LG365Q1C-A5 (365W) PV module Current 15A Voltage 400V Module Series Fuse Rating 20A Total Number of Series Strings 2 NEC Code Calculations A. Continuous Current 15A see 690.8(A)(5) The continuous current of this series string of power optimizers is equal to the rated maximum output current of the optimizer. Rated Max. Output Current of optimizer is 15A B. Ampacity of Conductor 75A see Table 310.15(B)(16) Ampacity (30°C) for a copper conductor with 90°C insulation in conduit/cable is 75A. C. Derated Ampacity of Conductor 57A see Table 310.15(B)(3)(c), Table 310.15(B)(3)(a), and Article 100 The temperature factor for 90°C insulation at 54°C is 0.76. The fill factor for a conduit/cable that has 2 wires is 1. The ampacity derated for Conditions of Use is the product of the conductor ampacity (75A) multiplied by the temperature factor (0.76) and by the fill factor (1). 75A X 0.76 X 1 = 57A D. Max Current for Terminal Temp. Rating 75A see 110.14(C) The lowest temperature limit for this conductor at any termination is 90°C. Using the method specified in 110.14(C), the maximum current permitted to ensure that the device terminal temperature does not exceed its 90°C rating would be the amount referenced in the 90°C column in Table 310.15(B)(16), which is 75A. E. Minimum Required EGC Size 12 AWG see Table 250.122 and 690.45(A) The smallest EGC size allowed is 12 AWG for OCPD rating 20A according to Table 250.122. According to 690.45(A), it is not necessary to increase the size of the PV array's EGC when conductors are oversized for voltage drop considerations. F. Minimum Recommended Conduit Size 0.5" dia. see 300.17 The total area of all conductors is 0.1147in². With a maximum fill rate of 0.4, the recommended conduit diameter is 0.5. Qty Description Size Type Area Total Area 2 Conductor 6 AWG THWN-2 0.0507in²0.1014in² 1 Equipment Ground 12 AWG THWN-2 0.0133in²0.0133in² 3 0.1147in² 0.1147in² / 0.4 = 0.2867in² (Corresponding to a diameter of 0.5") NEC Code Validation Tests 1.System must meet requirements for not having series fuse (690.9(A)) PASS 2.Derated Ampacity must be greater than or equal to the Continuous Current (Article 100) 57A >= 15A = true PASS 3.Conductor Ampacity must be at least 125% of Continuous Current (215.2(A)(1)) 75A > 15A x 1.25 = true PASS 4.Max current for terminal must be at least 125% of the Continuous Current. (110.14(C)) 75A >= 15A X 1.25 = true PASS 5.EGC must meet code requirements for minimum size (Table 250.122) 12 AWG >= 12 AWG = true PASS 6.Conduit must meet code recommendation for minimum size (300.17) 0.5in. >= 0.5in. = true PASS 2.3. #3: DC Source Circuit: Transition Box to String Combiner Circuit Section Properties Conductor 10 AWG THWN-2, Copper Equipment Ground Conductor (EGC)10 AWG THWN-2, Copper OCPD(s)N/A Raceway/Cable 0.5" dia. EMT Lowest Terminal Temperature Rating 90°C Maximum Wire Temperature 32°C Power Source Description String of 13 Solar Edge P370 power optimizers, each connected to a LG365Q1C-A5 (365W) PV module Current 15A Voltage 400V Module Series Fuse Rating 20A Total Number of Series Strings 2 NEC Code Calculations A. Continuous Current 15A see 690.8(A)(5) The continuous current of this series string of power optimizers is equal to the rated maximum output current of the optimizer. Rated Max. Output Current of optimizer is 15A B. Ampacity of Conductor 40A see Table 310.15(B)(16) Ampacity (30°C) for a copper conductor with 90°C insulation in conduit/cable is 40A. C. Derated Ampacity of Conductor 30.4A see Table 310.15(B)(3)(c), Table 310.15(B)(3)(a), and Article 100 The temperature factor for 90°C insulation at 54°C is 0.76. The fill factor for a conduit/cable that has 2 wires is 1. The ampacity derated for Conditions of Use is the product of the conductor ampacity (40A) multiplied by the temperature factor (0.76) and by the fill factor (1). 40A X 0.76 X 1 = 30.4A D. Max Current for Terminal Temp. Rating 40A see 110.14(C) The lowest temperature limit for this conductor at any termination is 90°C. Using the method specified in 110.14(C), the maximum current permitted to ensure that the device terminal temperature does not exceed its 90°C rating would be the amount referenced in the 90°C column in Table 310.15(B)(16), which is 40A. E. Minimum Required EGC Size 12 AWG see Table 250.122 and 690.45(A) The smallest EGC size allowed is 12 AWG for OCPD rating 20A according to Table 250.122. According to 690.45(A), it is not necessary to increase the size of the PV array's EGC when conductors are oversized for voltage drop considerations. F. Minimum Recommended Conduit Size 0.5" dia. see 300.17 The total area of all conductors is 0.0633in². With a maximum fill rate of 0.4, the recommended conduit diameter is 0.5. Qty Description Size Type Area Total Area 2 Conductor 10 AWG THWN-2 0.0211in²0.0422in² 1 Equipment Ground 10 AWG THWN-2 0.0211in²0.0211in² 3 0.0633in² 0.0633in² / 0.4 = 0.1582in² (Corresponding to a diameter of 0.5") NEC Code Validation Tests 1.System must meet requirements for not having series fuse (690.9(A)) PASS 2.Derated Ampacity must be greater than or equal to the Continuous Current (Article 100) 30.4A >= 15A = true PASS 3.Conductor Ampacity must be at least 125% of Continuous Current (215.2(A)(1)) 40A > 15A x 1.25 = true PASS 4.Max current for terminal must be at least 125% of the Continuous Current. (110.14(C)) 40A >= 15A X 1.25 = true PASS 5.EGC must meet code requirements for minimum size (Table 250.122) 10 AWG >= 12 AWG = true PASS 6.Conduit must meet code recommendation for minimum size (300.17) 0.5in. >= 0.5in. = true PASS 2.4. #4: String Combiner Output: String Combiner to Inverter Circuit Section Properties Conductor 8 AWG THWN-2, Copper Equipment Ground Conductor (EGC)10 AWG THWN-2, Copper OCPD(s)N/A Raceway/Cable 0.5" dia. EMT Lowest Terminal Temperature Rating 90°C Maximum Wire Temperature 32°C Power Source Description Array of 2 strings, with 13, and 13 Solar Edge P370 power optimizers and LG LG365Q1C-A5 PV modules Current 30A Voltage 400V NEC Code Calculations A. Continuous Current 30A see 690.8(A)(5) The continuous current of the array is equal to the rated maximum output current of the optimizer multiplied by the number of paralleled strings. 15A X 2 = 30A B. Ampacity of Conductor 55A see Table 310.15(B)(16) Ampacity (30°C) for a copper conductor with 90°C insulation in conduit/cable is 55A. C. Derated Ampacity of Conductor 52.8A see Table 310.15(B)(3)(c), Table 310.15(B)(3)(a), and Article 100 The temperature factor for 90°C insulation at 32°C is 0.96. The fill factor for a conduit/cable that has 2 wires is 1. The ampacity derated for Conditions of Use is the product of the conductor ampacity (55A) multiplied by the temperature factor (0.96) and by the fill factor (1). 55A X 0.96 X 1 = 52.8A D. Max Current for Terminal Temp. Rating 55A see 110.14(C) The lowest temperature limit for this conductor at any termination is 90°C. Using the method specified in 110.14(C), the maximum current permitted to ensure that the device terminal temperature does not exceed its 90°C rating would be the amount referenced in the 90°C column in Table 310.15(B)(16), which is 55A. E. Minimum Required EGC Size 10 AWG see Table 250.122 and 690.45(A) The smallest EGC size allowed is 10 AWG for OCPD rating 38A according to Table 250.122. According to 690.45(A), it is not necessary to increase the size of the PV array's EGC when conductors are oversized for voltage drop considerations. F. Minimum Recommended Conduit Size 0.5" dia. see 300.17 The total area of all conductors is 0.0943in². With a maximum fill rate of 0.4, the recommended conduit diameter is 0.5. Qty Description Size Type Area Total Area 2 Conductor 8 AWG THWN-2 0.0366in²0.0732in² 1 Equipment Ground 10 AWG THWN-2 0.0211in²0.0211in² 3 0.0943in² 0.0943in² / 0.4 = 0.2358in² (Corresponding to a diameter of 0.5") NEC Code Validation Tests 1.Derated Ampacity must be greater than or equal to the Continuous Current (Article 100) 52.8A >= 30A = true PASS 2.Conductor Ampacity must be at least 125% of Continuous Current (215.2(A)(1)) 55A > 30A x 1.25 = true PASS 3.Max current for terminal must be at least 125% of the Continuous Current. (110.14(C)) 55A >= 30A X 1.25 = true PASS 4.EGC must meet code requirements for minimum size (Table 250.122) 10 AWG >= 10 AWG = true PASS 5.Conduit must meet code recommendation for minimum size (300.17) 0.5in. >= 0.5in. = true PASS 2.5. #5: Inverter Output: Inverter to AC Disconnect Circuit Section Properties Conductor 8 AWG THWN-2, Copper Equipment Ground Conductor (EGC)10 AWG THWN-2, Copper OCPD(s)N/A Raceway/Cable 0.5" dia. EMT Lowest Terminal Temperature Rating 75°C Maximum Wire Temperature 32°C Power Source Description Solar Edge SE7600A-USS 7600W Inverter Current 32A Voltage 240V Inverter Max OCPD rating No Data NEC Code Calculations A. Continuous Current 32A see Article 100 Equipment maximum rated output current is 1 X 30A = 32A B. Ampacity of Conductor 55A see Table 310.15(B)(16) Ampacity (30°C) for a copper conductor with 90°C insulation in conduit/cable is 55A. C. Derated Ampacity of Conductor 52.8A see Table 310.15(B)(3)(c), Table 310.15(B)(3)(a), and Article 100 The temperature factor for 90°C insulation at 32°C is 0.96. The fill factor for a conduit/cable that has 2 wires is 1. The ampacity derated for Conditions of Use is the product of the conductor ampacity (55A) multiplied by the temperature factor (0.96) and by the fill factor (1). 55A X 0.96 X 1 = 52.8A D. Max Current for Terminal Temp. Rating 50A see 110.14(C) The lowest temperature limit for this conductor at any termination is 75°C. Using the method specified in 110.14(C), the maximum current permitted to ensure that the device terminal temperature does not exceed its 75°C rating would be the amount referenced in the 75°C column in Table 310.15(B)(16), which is 50A. E. Minimum Allowed OCPD Rating 40A see 240.4 NEC 690.9(B) requires that the OCPD be rated for no less than 1.25 times the Continuous Current of the circuit. 32A X 1.25 = 40A F. Minimum Required EGC Size 10 AWG see Table 250.122 The smallest EGC size allowed is 10 AWG for OCPD rating 40A according to Table 250.122. G. Minimum Recommended Conduit Size 0.5" dia. see 300.17 The total area of all conductors is 0.1154in². With a maximum fill rate of 0.4, the recommended conduit diameter is 0.5. Qty Description Size Type Area Total Area 2 Conductor 8 AWG THWN-2 0.0366in²0.0732in² 1 Neutral 10 AWG THWN-2 0.0211in²0.0211in² 1 Equipment Ground 10 AWG THWN-2 0.0211in²0.0211in² 4 0.1154in² 0.1154in² / 0.4 = 0.2885in² (Corresponding to a diameter of 0.5") NEC Code Validation Tests 1.OCPD rating must be at least 125% of Continuous Current (240.4) 40A >= 32A X 1.25 = true PASS 2.Derated ampacity must exceed OCPD rating, or rating of next smaller OCPD (240.4) 52.8A >= 40A (OCPD Rating) = true PASS 3.Derated Ampacity must be greater than or equal to the Continuous Current (Article 100) 52.8A >= 32A = true PASS 4.Conductor Ampacity must be at least 125% of Continuous Current (215.2(A)(1)) 55A > 32A x 1.25 = true PASS 5.Max current for terminal must be at least 125% of the Continuous Current. (110.14(C)) 50A >= 32A X 1.25 = true PASS 6.EGC must meet code requirements for minimum size (Table 250.122) 10 AWG >= 10 AWG = true PASS 7.Conduit must meet code recommendation for minimum size (300.17) 0.5in. >= 0.5in. = true PASS 2.6. #6: AC Disconnect Output: AC Disconnect to subpanel Circuit Section Properties Conductor 8 AWG THWN-2, Copper Equipment Ground Conductor (EGC)10 AWG THWN-2, Copper OCPD(s)40A Raceway/Cable 0.5" dia. EMT Lowest Terminal Temperature Rating 75°C Maximum Wire Temperature 32°C Power Source Description Solar Edge SE7600A-USS 7600W Inverter Current 32A Voltage 240V NEC Code Calculations A. Continuous Current 32A see Article 100 Equipment maximum rated output current is 1 X 30A = 32A B. Ampacity of Conductor 55A see Table 310.15(B)(16) Ampacity (30°C) for a copper conductor with 90°C insulation in conduit/cable is 55A. C. Derated Ampacity of Conductor 52.8A see Table 310.15(B)(3)(c), Table 310.15(B)(3)(a), and Article 100 The temperature factor for 90°C insulation at 32°C is 0.96. The fill factor for a conduit/cable that has 2 wires is 1. The ampacity derated for Conditions of Use is the product of the conductor ampacity (55A) multiplied by the temperature factor (0.96) and by the fill factor (1). 55A X 0.96 X 1 = 52.8A D. Max Current for Terminal Temp. Rating 50A see 110.14(C) The lowest temperature limit for this conductor at any termination is 75°C. Using the method specified in 110.14(C), the maximum current permitted to ensure that the device terminal temperature does not exceed its 75°C rating would be the amount referenced in the 75°C column in Table 310.15(B)(16), which is 50A. E. Minimum Allowed OCPD Rating 40A see 240.4 NEC 690.9(B) requires that the OCPD be rated for no less than 1.25 times the Continuous Current of the circuit. 32A X 1.25 = 40A F. Minimum Required EGC Size 10 AWG see Table 250.122 The smallest EGC size allowed is 10 AWG for OCPD rating 40A according to Table 250.122. G. Minimum Recommended Conduit Size 0.5" dia. see 300.17 The total area of all conductors is 0.0943in². With a maximum fill rate of 0.4, the recommended conduit diameter is 0.5. Qty Description Size Type Area Total Area 2 Conductor 8 AWG THWN-2 0.0366in²0.0732in² 1 Equipment Ground 10 AWG THWN-2 0.0211in²0.0211in² 3 0.0943in² 0.0943in² / 0.4 = 0.2358in² (Corresponding to a diameter of 0.5") NEC Code Validation Tests 1.OCPD rating must be at least 125% of Continuous Current (240.4) 40A >= 32A X 1.25 = true PASS 2.Derated ampacity must exceed OCPD rating, or rating of next smaller OCPD (240.4) 52.8A >= 40A (OCPD Rating) = true PASS 3.Derated Ampacity must be greater than or equal to the Continuous Current (Article 100) 52.8A >= 32A = true PASS 4.Conductor Ampacity must be at least 125% of Continuous Current (215.2(A)(1)) 55A > 32A x 1.25 = true PASS 5.Max current for terminal must be at least 125% of the Continuous Current. (110.14(C)) 50A >= 32A X 1.25 = true PASS 6.EGC must meet code requirements for minimum size (Table 250.122) 10 AWG >= 10 AWG = true PASS 7.Conduit must meet code recommendation for minimum size (300.17) 0.5in. >= 0.5in. = true PASS LG365Q1C-A5 About LG Electronics 60 cell KM 564573 BS EN 61215 Photovoltaic Modules TM Innovation for a Better Life LG Electronics is a global player who has been committed to expanding its capacity, based on solar energy business as its future growth engine. We embarked on a solar energy source research program in 1985, supported by LG Group’s rich experience in semi-conductor, LCD, chemistry, and materials industry. We successfully released first Mono X® series to the market in 2010, which were exported to 32 countries in the following 2 years, thereafter. In 2013, NeON™ (previously known as Mono X® NeON) & 2015 NeON2 with CELLO technology won “Intersolar Award”, which proved LG is the leader of innovation in the industry. LG360Q1C-A5 LG355Q1C-A5 LG350Q1C-A5 The LG NeON® R is a powerful solar module that provides world-class performance. A new cell structure that eliminates electrodes on the front maximizes the utilization of light and enhances reliability. The LG NeON® R is a result of LG’s efforts to increase customer value beyond basic efficiency. The NeON® R features enhanced durability and performance under real-world conditions, an enhanced warranty and an aesthetic design suitable for roofs. High Power Output The LG NeON® R has been designed to significantly enhance its output, making it efficient even in limited space. Outstanding Durability With its newly reinforced frame design, LG NeON® R can endure a front load up to 6000 Pa, and a rear load up to 5400 Pa. Near Zero LID (Light Induced Degradation) The n-type cells used in LG NeON® R have almost no boron. This leads to less LID (Light Induced Degradation) right after installation. Enhanced Performance Warranty LG offers a 25-year product warranty for LG NeON® R, including labor, in addition to an enhanced performance warranty. After 25 years, LG NeON® R is guaranteed to produce at least 88.4% of its initial power output. Roof Aesthetics LG NeON® R has been designed with aesthetics in mind: the lack of any electrodes on the front creates an improved, modern aesthetic. Better Performance on a Sunny Day LG NeON® R now performs better on sunny days, thanks to its improved temperature coefficient. Characteristic Curves North America Solar Business Team LG Electronics U.S.A. Inc 1000 Sylvan Ave, Englewood Cliffs, NJ 07632 Contact: lg.solar@lge.com www.lgsolarusa.com Copyright © 2017 LG Electronics. All rights reserved. 01/01/2017 Innovation for a Better Life Electrical Properties (NOCT*) Module Maximum Power (Pmax) MPP Voltage (Vmpp) MPP Current (Impp) Open Circuit Voltage (Voc) Short Circuit Current (Isc) * NOCT (Nominal Operating Cell Temperature): Irradiance 800 W/m2, ambient temperature 20 °C, wind speed 1 m/s Electrical Properties (STC *) Module Maximum Power (Pmax) MPP Voltage (Vmpp) MPP Current (Impp) Open Circuit Voltage (Voc) Module Efficiency Operating Temperature Maximum System Voltage Maximum Series Fuse Rating 21.1 1000 20 365 365 36.7 9.95 42.8 10.8 Mechanical Properties Cells Cell Type Cell Dimensions Dimensions (L x W x H) Front Load Rear Load Weight Connector Type Junction Box Length of Cables Glass Frame 6 x 10 Monocrystalline / N-type 161.7 x 161.7 mm / 6 inches 1700 x 1016 x 40 mm 6000Pa 5400Pa 18.5 kg MC4 IP68 with 3 Bypass Diodes 1000 mm x 2 ea Tempered Glass with AR Coating Anodized Aluminium NOCT Pmpp Voc Isc 44 ± 3 °C -0.30 %/°C -0.24 %/°C 0.04 %/°C Module Fire Performance (USA) Product Warranty Output Warranty of Pmax IEC 61215, IEC 61730-1/-2 UL 1703 IEC 61701 (Salt mist corrosion test) IEC 62716 (Ammonia corrosion test) Type 1 25 years Linear warranty** **1) First 5 years : 95%, 2) After 5th year : 0.4% annual degradation, 3) 25 years : 88.4% Temperature Characteristics Dimensions (mm/in) Fire Resistance Class (CANADA)Class C (ULC / ORD C1703) Certifications and Warranty Voltage (V) 10.00 1000W 600W 200W 800W 400W 6.00 2.00 8.00 4.00 0.00 10.00 30.0020.00 40.0015.00 35.0025.00 45.005.00 Cu r r e n t ( A ) Temperature (°C) Isc Voc Pmax 140 60 100 20 120 40 80 0 -40 90025-25 50 75 Is c , V o c , P m a x ( % ) ISO 9001 Power Tolerance (%) 20.8 -40 ~ +90 360 360 36.5 9.87 42.7 10.79 20.6 355 355 36.3 9.79 42.7 10.78 20.3 350 350 36.1 9.70 42.7 10.77 0 ~ +3 * STC (Standard Test Condition): Irradiance 1,000 W/m², Ambient Temperature 25 °C, AM 1.5 * The nameplate power output is measured and determined by LG Electronics at its sole and absolute discretion. * The typical change in module efficiency at 200 W/m² in relation to 1000 W/m² is -2.0%. Short Circuit Current (Isc) DS-T1-72-W-G-P-EN-60630 LG365Q1C-A5 LG360Q1C-A5 LG355Q1C-A5 LG350Q1C-A5 Cell Vendor LG 8.70 365 275 36.6 7.51 40.2 8.69 360 271 36.4 7.45 40.2 8.68 355 267 36.2 7.39 40.2 8.67 350 263 36.0 7.32 40.1 * The distance between the center of the mounting/grounding holes. Junction Box 1000.0/39.4Cable Length 8-Ø8.2/0.3 Mounting Holes [X view] 4-Ø4.3/0.2 Grounding Holes [Y view] 4-4.0*7.5/0.2*0.3 Drain Holes [Z view] 4-4.0*5.5/0.2*0.2 Drain Holes [D view] (-) (+) 13 0 0 . 0 / 5 1 . 2 1016.0/40.0 40.0/1.6 976.0/38.4 17 0 0 . 0 / 6 6 . 9 11 0 0 . 0 / 4 3 . 3 10 5 . 0 / 4 . 1 20 0 . 0 / 7 . 9 Detail X Detail Y Detail Z Detail D 29.0/1.1 4.0/0.2 40 . 0 / 1 . 6 7. 5 / 0 . 3 4. 0 / 0 . 2 29.0/1.1 40 . 0 / 1 . 6 5.5/0.2 8.2/0.3 Ø 4.3/0. 2 Ø 1.5 R (Size of Short Side) (Distance between Grounding & Mounting Holes) (D i s t a n c e b e t w e e n M o u n t i n g H o l e s ) (D i s t a n c e b e t w e e n M o u n t i n g H o l e s ) (S i z e o f L o n g S i d e ) 66.93 x 40.0 x 1.57 inch PO W E R O P T I M I Z E R solaredge.com PV power optimization at the module-level Specifically designed to work with SolarEdge inverters Up to 25% more energy Flexible system design for maximum space utilization Fast installation with a single bolt Next generation maintenance with module- level monitoring Meets NEC requirements for arc fault protection (AFCI) and Photovoltaic Rapid Shutdown System (PVRSS) Module-level voltage shutdown for installer and firefighter safety Superior efficiency (99.5%) Mitigates all types of module mismatch losses, from manufacturing tolerance to partial shading Power Optimizer For North America P320 / P340 / P370 / P400 / P405 / P505 25 YEAR WARRANTY © SolarEdge Technologies Ltd. All rights reserved. SOLAREDGE, the SolarEdge logo, OPTIMIZED BY SOLAREDGE are trademarks or registered trademarks of SolarEdge Technologies, Inc. All other trademarks mentioned herein are trademarks of their respective owners. Date: 12/2018/V01/ENG NAM. Subject to change without notice. (4) For detailed string sizing information refer to: http://www.solaredge.com/sites/default/files/string_sizing_na.pdf (5) It is not allowed to mix P405/P505 with P320/P340/P370/P400 in one string (6) A string with more than 30 optimizers does not meet NEC rapid shutdown requirements; safety voltage will be above the 30V requirement (7) For SE14.4KUS/SE43.2KUS: It is allowed to install up to 6,500W per string when 3 strings are connected to the inverter (3 strings per unit for SE43.2KUS) and when the maximum power difference between the strings is up to 1,000W (8) For SE30KUS/SE33.3KUS/SE66.6KUS/SE100KUS: It is allowed to install up to 15,000W per string when 3 strings are connected to the inverter (3 strings per unit for SE66.6KUS/SE100KUS) and when the maximum power difference between the strings is up to 2,000W Power Optimizer For North America P320 / P340 / P370 / P400 / P405 / P505 Optimizer model (typical module compatibility) P320 (for 60-cell modules) P340 (for high- power 60-cell modules) P370 (for higher- power 60 and 72-cell modules) P400 (for 72 & 96- cell modules) P405 (for thin film modules) P505 (for higher current modules) INPUT Rated Input DC Power(1)320 340 370 400 405 505 W Absolute Maximum Input Voltage (Voc at lowest temperature) 48 60 80 125(2)83(2)Vdc MPPT Operating Range 8 - 48 8 - 60 8 - 80 12.5 - 105 12.5 - 83 Vdc Maximum Short Circuit Current (Isc) 11 10.1 14 Adc Maximum DC Input Current 13.75 12.63 17.5 Adc Maximum Efficiency 99.5 % Weighted Efficiency 98.8 98.6 % Overvoltage Category II OUTPUT DURING OPERATION (POWER OPTIMIZER CONNECTED TO OPERATING SOLAREDGE INVERTER) Maximum Output Current 15 Adc Maximum Output Voltage 60 85 Vdc OUTPUT DURING STANDBY (POWER OPTIMIZER DISCONNECTED FROM SOLAREDGE INVERTER OR SOLAREDGE INVERTER OFF) Safety Output Voltage per Power Optimizer 1 ± 0.1 Vdc STANDARD COMPLIANCE EMC FCC Part15 Class B, IEC61000-6-2, IEC61000-6-3 Safety IEC62109-1 (class II safety), UL1741 RoHS Yes INSTALLATION SPECIFICATIONS Maximum Allowed System Voltage 1000 Vdc Compatible inverters All SolarEdge Single Phase and Three Phase inverters Dimensions (W x L x H)128 x 152 x 28 / 5 x 5.97 x 1.1 128 x 152 x 36 / 5 x 5.97 x 1.42 128 x 152 x 50 / 5 x 5.97 x 1.96 128 x 152 x 59 / 5 x 5.97 x 2.32 mm / in Weight (including cables)630 / 1.4 750 / 1.7 845 / 1.9 1064 / 2.3 gr / lb Input Connector MC4(3) Output Wire Type / Connector Double Insulated; MC4 Output Wire Length 0.95 / 3.0 1.2 / 3.9 m / ft Input Wire Length 0.16 / 0.52 m / ft Operating Temperature Range -40 - +85 / -40 - +185 ˚C / ˚F Protection Rating IP68 / NEMA6P Relative Humidity 0 - 100 % (1) Rated STC power of the module. Module of up to +5% power tolerance allowed (2) NEC 2017 requires max input voltage be not more than 80V (3) For other connector types please contact SolarEdge PV System Design Using a SolarEdge Inverter(4)(5) Single Phase HD-Wave Single phase Three Phase 208V Three Phase 480V Minimum String Length (Power Optimizers) P320, P340, P370, P400 8 10 18 P405 / P505 6 8 14 Maximum String Length (Power Optimizers)25 25 50(6) Maximum Power per String 5700 (6000 with SE7600-US - SE11400- US) 5250 6000(7)12750(8)W Parallel Strings of Different Lengths or Orientations Yes SolarEdge Single Phase StorEdgeTM Solutions for North America SolarEdge StorEdge™ Solutions Benefits: More Energy - DC-coupled architecture stores PV power directly to the battery without AC conversion losses Simple Design & Installation - single inverter for PV, battery storage, grid-tied and backup applications Enhanced Safety - no high voltage during installation, maintenance or firefighting Full Visibility - monitor battery status, PV production, remaining backup power and self-consumption data 12-25 ST O R E D G E TM www.solaredge.usUSAͳCANADAͳGERMANYͳITALYͳFRANCEͳ:APANͳCHINAͳAUSTRALIAͳTHE NETHERLANDSͳU<ͳISRAELͳTUR<EYͳSOUTH AFRICAͳBULGARIA Cloud-based Monitoring Platform LoadsBacked-up Loads AC AC ACDC DC PV Grid Power Optimizers Auto- transformer Inverter Meter Battery Pack Supported Battery Vendors SolarEdge StorEdgeTM Solutions for North America - Product Selector Grid-tied solar, backup power and smart energy management Grid-tied solar and backup power Grid-tied solar and smart energy management Single Phase StorEdge™ Inverter Auto-transformer SolarEdge Electricity Meter Battery StorEdge™ Features: Smart Energy Management - export control, time-of-use shifting, maximized self-consumption, demand response and peak shaving capabilities Backup power - automatically provides power to backed-up loads in the event of grid interruption All-in-one solution uses a single DC optimized phase inverter to manage and monitor both PV generation and energy storage Compatible with Tesla Powerwall Home Battery and the LG Chem RESU SolarEdge Single Phase StorEdgeTM Solutions for North America SolarEdge Single Phase StorEdge Inverter for North America SE7600A-US(1) SE7600A-US OUTPUT - AC (LOADS/GRID) Rated AC Power Output 7600 VA Max AC Power Output 8350 VA AC Output Voltage Min-Nom-Max (L-L)(2)211-240-264 Vac AC Frequency Min-Nom-Max (2)59.3 - 60 - 60.5 Hz Maximum Continuous Output Current @240V 32 A GFDI 1 A Utility Monitoring, Islanding Protection, Country Configurable Thresholds Yes Charge Battery from AC (if Allowed)Yes THD <3 % Power factor with rated power >0.99 (configurable; 0.9 leading to 0.9 lagging) Typical Nighttime Power Consumption <5 W OUTPUT - AC (BACKUP POWER)(3) Rated AC Power Output 5000(4)VA Max AC Power Output - Surge 6600 VA AC Output Voltage Min-Nom-Max (L-L)211-240-264 Vac AC Output Voltage Min-Nom-Max (L-N)105-120-132 Vac AC Frequency Min-Nom-Max 55 - 60 - 65 Hz Maximum Continuous Output Current @240V - Backup Mode 21 A Max Continuous Output Current per Phase @120V 25 A GFDI 1 A AC Circuit Breaker Yes THD <5 % Power factor with rated power 0.2 leading to 0.2 lagging Automatic switchover time <2 sec Typical Nighttime Power Consumption <5 W INPUT - DC (PV and BATTERY) Transformer-less, Ungrounded Yes Max Input Voltage 500 Vdc Nom DC Input Voltage 400 Vdc Reverse-Polarity Protection Yes Ground-Fault Isolation Detection 600kΩ Sensitivity Maximum Inverter Effciency 98 % CEC Weighted Effciency 97.5 % INPUT - DC (PV) Maximum DC Power (STC)10250 W Max Input Current (5)23 Adc 2-pole Disconnection Yes INPUT - DC (BATTERY) Continuous Peak Power 3300 W Number of Batteries per Inverter(6)1 2 for high capacity Supported Battery Types LG Chem RESU 10H Tesla Powerwall 1 Tesla Powerwall 1 Max Input Current 8.5 Adc 2-pole Disconnection Yes DC Fuses on Plus and Minus 12A (field replaceable) ADDITIONAL FEATURES Supported Communication Interfaces RS485 for battery, RS485, Ethernet, ZigBee (optional) Battery Power Supply Yes, 12V / 53W Revenue Grade Data, ANSI C12.20 Optional (7) Integrated AC, DC and Communication Connection Unit Yes AC Disconnect Yes Manual Inverter Bypass Switch Yes DC Voltage Rapid Shutdown (PV and Battery) Yes, according to NEC 2014 690.12 Auto-transformer thermal protection Yes Single inverter for PV, grid-tied storage and backup power Includes the hardware required to provide automatic backup power to backed-up loads in case of grid interruption Includes all interfaces needed for battery connection (1) These specifcatons apply to inverters with part numbers SE7600A-USS0XXXXX and connecton unit model number BCU-1PH-USS (2) For other regional settings please contact SolarEdge Support (3) Not designed for standalone applications and requires AC for commissioning (4) The rated AC power output is the minimum between 5000VA and the battery continuous peak power (5) A higher current source may be used; the inverter will limit its input current to the values stated (6) For two batteries for double power contact SolarEdge technical support (7) Revenue grade inverter P/N: SE7600A-USS02NNG2 SolarEdge Single Phase StorEdge Inverter for North America SE7600A-US SE7600A-USS STANDARD COMPLIANCE Safety UL1741, UL1699B, UL1998, UL9540, CSA 22.2 Grid Connection Standards IEEE1547, Rule 21, Rule 14 Emissions FCC part15 class B INSTALLATION SPECIFICATIONS AC Output (Loads/Grid) conduit size / AWG range 1” / 14-6 AWG AC Output (Backup) conduit size / AWG range 0.75-1” knockouts / 14-6 AWG AC Input (Auto-transformer) conduit size / AWG range 0.75-1” / 14-6 AWG DC Input (PV) conduit size / # of Strings / AWG range 0.75” / 1-2 Strings 14-8 AWG DC Input (Battery) conduit size / AWG range 0.75” / 16-10 AWG Dimensions with Connection Unit (HxWxD)37 x 12.5 x 7.2 / 940 x 315 x 184 in / mm Weight with Connection Unit 58.5 / 26.5 lb / kg Cooling Natural convection and internal fan (user replaceable) Noise <50 dBA Min - Max Operating Temperature -13 to +140 / -25 to +60 ˚F / ˚C Protection Rating NEMA 3R Inverter Interface Flush Mount System Strength Tested All components evaluated for superior structural performance. PE Certified Pre-stamped engineering letters available in most states. Class A Fire Rating Certified to maintain the fire resistance rating of the existing roof. Design Assistant Online software makes it simple to create, share, and price projects. UL 2703 Listed System Entire system and components meet newest effective UL 2703 standard. 25-Year Warranty Products guaranteed to be free of impairing defects. Built for solar’s toughest roofs. IronRidge builds the strongest mounting system for pitched roofs in solar. Every component has been tested to the limit and proven in extreme environments. Our rigorous approach has led to unique structural features, such as curved rails and reinforced flashings, and is also why our products are fully certified, code compliant and backed by a 25-year warranty. Datasheet © 2019 IronRidge, Inc. All rights reserved. U.S. Patents: #8,695,290; #9,819,303; #9,865,938; Others Pending. Version 1.70 XR Rails Attachments Datasheet Design Assistant Go from rough layout to fully engineered system. For free. Go to IronRidge.com/design Resources XR100 Rail The ultimate residential solar mounting rail. • 8’ spanning capability • Heavy load capability • Clear and black finish Bonded Splices All rails use internal splices for seamless connections. • Self-drilling screws • Varying versions for rails • Forms secure bonding XR10 Rail A low-profile mounting rail for regions with light snow. • 6’ spanning capability • Moderate load capability • Clear and black finish XR1000 Rail A heavyweight mounting rail for commercial projects. • 12’ spanning capability • Extreme load capability • Clear anodized finish FlashFoot2 Flash and mount XR Rails with superior waterproofing. • Twist-on Cap eases install • Wind-driven rain tested • Mill and black finish Drop-in design for rapid rail attachment. • Secure rail connections • Slot for vertical adjusting • Clear and black finish Slotted L-Feet Clamps & Grounding UFOs Universal Fastening Objects bond modules to rails. • Fully assembled & lubed • Single, universal size • Clear and black finish Stopper Sleeves Snap onto the UFO to turn into a bonded end clamp. • Bonds modules to rails • Sized to match modules • Clear and black finish CAMO Bond modules to rails while staying completely hidden. • Universal end-cam clamp • Tool-less installation • Fully assembled NABCEP Certified Training Earn free continuing education credits, while learning more about our systems. Go to IronRidge.com/training Bond and attach XR Rails to roof attachments. • T & Square Bolt options • Nut uses 7/16” socket • Assembled and lubricated Bonding Hardware C ONTINUING E D U C A TION REGIS T E R E D PROVI D E R Flash and mount conduit, strut, or junction boxes. • Twist-on Cap eases install • Wind-driven rain tested • Secures ¾” or 1” conduit Conduit Mount Grounding Lugs Connect arrays to equipment ground. • Low profile • Single tool installation • Mounts in any direction © 2018 IronRidge, Inc. CO Flush Mount System Certification Letter - 1 1495 Zephyr Avenue Hayward, CA 94544 1-800-227-9523 IronRidge.com Attn: Corey Geiger, COO, IronRidge Inc. Date: September 7th, 2018 Re: Structural Certification and Span Tables for IronRidge Flush Mount System This letter addresses the structural performance and code compliance of IronRidge’s Flush Mount System. The Flush Mount System is a proprietary rooftop mounting system used to support photovoltaic (PV) modules installed in portrait or landscape orientation and set parallel to the underlying roof surface. PV modules are supported by extruded aluminum XR Rails and secured to the rails with IronRidge mounting clamps. The XR Rails are side mounted to a selected roof attachment with 3/8” stainless steel bonding hardware and then attached directly to the roof structure or to a stanchion that is fastened to the underlying roof structure. Assembly details of a typical Flush Mount installation and its core components are shown in Exhibit EX-0015. The IronRidge Flush Mount System is designed and certified to the structural requirements of the reference standards listed below, for the load conditions and configurations tabulated in the attached span tables. • ASCE/SEI 7-10 Minimum Design Loads for Buildings and Other Structures (ASCE 7-10) • 2015 International Building Code (IBC-2015) • 2015 Aluminum Design Manual (ADM-2015) The tables included in this letter provide the maximum allowable spans of XR Rails in the Flush Mount System for the respective loads and configurations listed, covering wind exposure categories B, C, & D, roof zones 1, 2 & 3, and roof slopes from 0º to 45º. The span tables are applicable provided that the following conditions are met: 1. Span is the distance between two adjacent roof attachment points (measured at the center of the attachment fastener) 2. The underlying roof pitch, measured between roof surface and horizontal plane, is 45º or less. 3. The mean roof height, defined as the average of the roof eave height and the roof ridge height measured from grade, does not exceed 30 feet. 4. Module length shall not exceed the listed maximum dimension provided for the respective span table and module width shall not exceed 48”. 5. All Flush Mount components shall be installed in a professional workmanlike manner per IronRidge’s Flush Mount installation manual and other applicable standards for general roof construction practice. © 2018 IronRidge, Inc. CO Flush Mount System Certification Letter - 4 1495 Zephyr Avenue Hayward, CA 94544 1-800-227-9523 IronRidge.com The span tables provided in this letter are certified based on the structural performance of IronRidge XR Rails only with no consideration of the structural adequacy of the chosen roof attachments, PV modules, or the underlying roof supporting members. It is the responsibility of the installer or system designer to verify the structural capacity and adequacy of the aforementioned system components in regards to the applied or resultant loads of any chosen array configuration. Sincerely, Gang Xuan, PE, LEED AP Senior Structural Engineer Tech Brief Class A Fire Rating Background All roofing products are tested and classified for their ability to resist fire. Recently, these fire resistance standards were expanded to include solar equipment as part of the roof system. Specifically, this requires the modules, mounting hardware and roof covering to be tested together as a system to ensure they achieve the same fire rating as the original roof covering. These new requirements are being adopted throughout the country in 2016. IronRidge Certification IronRidge was the first company to receive a Class A Fire Rating—the highest possible rating—from Intertek Group plc., a Nationally Recognized Testing Laboratory. IronRidge Flush Mount and Tilt Mount Systems were tested on sloped and flat roofs in accordance with the new UL 1703 & UL 2703 test standards. The testing evaluated the system’s ability to resist flame spread, burning material and structural damage to the roof. Refer to the table below to determine the requirements for achieving a Class A Fire Rating on your next project. Test Setup Solar Modules Solar modules are given a Type classification based on their materials and construction. Mounting System Mounting is tested as part of a system that includes type-tested modules and fire-rated roof covering. Roof Covering Roof covering products are given a Fire Class Rating of A, B or C based on their tested fire resistance. A burning wooden block is placed on module as a fan blows at 12 mph. Flame cannot be seen on underside of roof within 90 minutes. Burning Brand Test Flame at southern edge of roof is aimed up the roof as a fan blows at 12 mph. The flame cannot spread 6 feet or more in 10 minutes. Spread of Flame Test Fire Testing Process System Roof Slope Module Fire Rating* Flush Mount Any Slope Type 1, 2, & 3 Class A Tilt Mount ≤ 6 Degrees Type 1, 2, & 3 Class A *Class A rated PV systems can be installed on Class A, B, and C roofs. Tech Brief © 2016 IronRidge, Inc. All rights reserved. Visit www.ironridge.com or call 1-800-227-9523 for more information. Version 1.20 More Resources Installation Manuals Visit our website for manuals that include UL 2703 Listing and Fire Rating Classification. Go to IronRidge.com Engineering Certification Letters We offer complete engineering resources and pre-stamped certification letters. Go to IronRidge.com Frequently Asked Questions What is a “module type”? The new UL1703 standard introduces the concept of a PV module type, based on 4 construction parameters and 2 fire performance parameters. The purpose of this classification is to certify mounting systems without needing to test it with every module. What roofing materials are covered? All fire rated roofing materials are covered within this certification including composition shingle, clay and cement tile, metal, and membrane roofs. What if I have a Class C roof, but the jurisdiction now requires Class A or B? Generally, older roofs will typically be “grandfathered in”, and will not require re-roofing. However, if 50% or more of the roofing material is replaced for the solar installation the code requirement will be enforced. Where is the new fire rating requirement code listed? 2012 IBC: 1509.7.2 Fire classification. Rooftop mounted photovoltaic systems shall have the same fire classification as the roof assembly required by Section1505. Where is a Class A Fire Rating required? The general requirement for roofing systems in the IBC refers to a Class C fire rating. Class A or B is required for areas such as Wildland Urban Interface areas (WUI) and for very high fire severity areas. Many of these areas are found throughout the western United States. California has the most Class A and B roof fire rating requirements, due to wild fire concerns. Are standard mid clamps covered? Mid clamps and end clamps are considered part of the PV “system”, and are covered in the certification. What attachments and flashings are deemed compatible with Class A? Attachments and their respective flashings are not constituents of the rating at this time. All code-compliant flashing methods are acceptable from a fire rating standpoint. What mounting height is acceptable? UL fire testing was performed with a gap of 5”, which is considered worst case in the standard. Therefore, the rating is applicable to any module to roof gap. Am I required to install skirting to meet the fire code? No, IronRidge achieved a Class A fire rating without any additional racking components. What determines Fire Classification? Fire Classification refers to a fire-resistance rating system for roof covering materials based on their ability to withstand fire exposure. Class A - effective against severe fire exposureClass B - effective against moderate fire exposureClass C - effective against light fire exposure What if the roof covering is not Class A rated? The IronRidge Class A rating will not diminish the fire rating of the roof, whether Class A, B, or C. What tilts is the tilt mount system fire rated for? The tilt mount system is rated for 1 degrees and up and any roof to module gap, or mounting height. FLUSH MOUNT INSTALLATION MANUAL - 11© 2019 IRONRIDGE, INC. VERSION 2.1 FRAMeLeSS MODULe KITS Insert Frameless Kit T-bolt in top rail slot. Place star washer over T-bolt, allowing it to rest on top of rail. Secure module clamps with a hex nut and torque to 80 in-lbs. Þ Tested or evaluated module clamps: • Sunforson silver or black SFS-UTMC-200(B) mid and SFS-UTEC-200(B) end clamps.• Sunpreme silver or black mid and end clamps with part numbers 7500105X where "X" is 1, 5, 6 or 7.• IronRidge silver or black mid and end clamps with part numbers FMLS-XC-001-Y where "X" is E or M and "Y" is B or blank. Þ Follow module manufacturer's installation instructions to install the module clamps. Þ Frameless modules require using a Grounding Lug on every rail. Þ For Sunpreme Modules Only: If required to use slide prevention hardware, see Module Slide Prevention Addendum (Version 1.10). Place Star Washer Module Clamp (80 in-lbs)Grounding Lugs Required on Every Rail MODULe COMPATIBILITY The Flush Mount System may be used to ground and/or mount a PV module complying with UL 1703 only when the specific module has been evaluated for grounding and/or mounting in compliance with the included instructions. Unless otherwise noted, “xxx” refers to the module power rating and both black and silver frames are included in the certification. MAKe MODELS Amerisolar Amerisolar modules with 35, 40 and 50 mm frames AS-bYxxxZ Where "b" can be 5 or 6; "Y" can be M, P, M27, P27, M30, or P30; "xxx" is the module power rating; and "Z" can be blank, W or WB Astronergy Solar Astronergy modules with 30, 35, 40 and 45 mm frames aaSMbbyyC/zz-xxx Where “aa” can be CH or A; "bb" can be 60, 66, or 72; “yy” can be blank, 10 or 12; "C" can M, P, M(BL), M-HC, M(BL)-HC, P-HC, (DG), or (DGT); “zz” can be blank, HV, F-B, or F-BH ; and “xxx” is the module power rating Astronergy frameless modules CHSM6610P(DG)-xxx Where “xxx” is the module power rating Auxin Auxin modules with 40 mm frames AXN6y6zAxxx Where "y" can be M or P; "z" can be 08, 09, 10, 11, or 12; "A" can be F or T; and "xxx" is the module power rating Axitec Axitec Modules with 35 and 40 mm frames AC-xxxY/aaZZb Where "xxx" is the module power rating; "Y" can be M, P or MH; "aa" can be blank, 125- or 156-; "ZZ" can be 54, 60, 72, 120, or 144; "b" can be S or SB Boviet Boviet modules with 40mm frames BVM66aaYY-xxx Where "aa" can be 9, 10 or 12; "YY" is M or P; and "xxx" is the module power rating BYD Where "xxx" is the module power rating; "Y" can be M, P or MH; "aa" can be blank, 125- or 156-; "ZZ" can be 54, 60, 72, 120, or 144; "b" can be S or SB Canadian Solar Canadian Solar modules with 30, 35 and 40 mm frames CSbY-xxxZ Where "b" can be 1, 3 or 6; "Y" can be H, K, P, U, V, W, or X; "xxx" refers to the module power rating; and "Z" can be M, P, MS, PX , M-SD, P-AG, P-SD, MB-AG, PB-AG, MS-AG, or MS-SD Canadian Solar frameless modules CSbY-xxx-Z Where "b" can be 3 or 6; "Y" is K, P, U, or X; "xxx" is the module power rating, and "Z" can be M-FG, MS-FG, P-FG, MB-FG, or PB-FG CertainTeed CertainTeed modules with 35 and 40 frames CTxxxYZZ-AA Where "xxx" is the module power rating; "Y" can be M, P or HC; "ZZ" can be 00,01, 10, or 11; and "AA" can be 01, 02, 03 or 04 CSUN Csun modules with 35 and 40 mm frames YYxxx-zzAbb Where "YY" is CSUN or SST; xxx is the module power rating; "zz" is blank, 60, or 72; and "A" is blank, P or M; "bb" is blank, BB, BW, or ROOF Ecosolargy Ecosolargy modules with 35, 40 and 50 mm frames ECOxxxYzzA-bbD Where "xxx" is the module power rating; "Y" can be A, H, S, or T; "zz" can be 125 or 156; "A" can be M or P; "bb" can be 60 or 72; and "D" can be blank or B FLUSH MOUNT INSTALLATION MANUAL - 12© 2019 IRONRIDGE, INC. VERSION 2.1 MODULe COMPATIBILITY ET Solar ET Solar modules with 35, 40 and 50 mm frames ET-Y6ZZxxxAA Where “Y” can be P, L, or M; “ZZ” can be 60 or 72; “xxx” refers to the module power rating; and “AA” can be WB, WW, BB, WBG, WWG, WBAC, WBCO, WWCO, WWBCO or BBAC Flex Flex modules with 35, 40 and 50 mm frames and model identifier FXS-xxxYY-ZZ; where "xxx" is the module power rating; "YY" can be BB or BC; and "ZZ" can be MAA1B, MAA1W, MAB1W, SAA1B, SAA1W, SAC1B, SAC1W, SAD1W, SBA1B, SBA1W, SBC1B, or SBC1W GCL GCL modules with 35 mm and 40 mm frames GCL-a6/YY xxx Where "a" can be M or P; "YY" can be 60, 72, or 72H; and xxx is the module power rating GigaWatt Solar Gigawatt modules with 40 mm frames GWxxxYY Where “xxx” refers to the module power rating; and “YY” can be either PB or MB Hansol Hansol modules with 35 and 40 frames HSxxxYY-zz Where "xxx" is the module power rating; "YY" can be PB, PD, PE, TB, TD, UB, UD, or UE; and "zz" can be AN1, AN3, AN4, HV1, or JH2 Hanwha Solar Hanwha Solar modules with 40, 45 and 50 mm frames HSLaaP6-YY-1-xxxZ Where "aa" can be either 60 or 72; "YY" can be PA or PB; "xxx" refers to the module power rating; and "Z" can be blank or B Hanwha Q CELLS Hanwha Q CELLS Modules with 32, 35, 40 and 42mm frames and model identifier aaYY-ZZ-xxx where "aa" can be Q. or B.; "YY" can be PLUS, PRO, PEAK, LINE PRO, LINE PLUS, or PEAK DUO; and "ZZ" can be G3, G3.1, G4, G4.1, L-G2, L-G2.3, L-G3, L-G3.1, L-G3y, L-G4, L-G4.2, L-G4y, LG4.2/TAA, BFR-G3, BLK-G3, BFR-G3.1, BLK-G3.1, BFR-G4, BFR-G4.1, BFR G4.3, BLK-G4.1, G4/SC, G4.1/SC, G4.1/TAA, G4.1/MAX, BFR G4.1/TAA, BFR G4.1/MAX, BLK G4.1/TAA, BLK G4.1/SC, EC-G4.4, G5, BLK-G5, L-G5, L-G5.1, L-G5.2, L-G5.2/H, L-G5.3, G6, G6+, BLK-G6, L-G6, L-G6.1, L-G6.2, L-G6.3, G7, BLK-G6+, BLK-G7, G7.2, G8, BLK-G8, G8+, BLK-G8+ L-G7, L-G7.1, L-G7.2, L-G7.3, L-G8, L-G8.1, L-G8.2, or L-G8.3; and "xxx" is the module power rating Heliene Heliene modules with 40 mm frames YYZZxxx Where "YY" can be 36, 60, 72, or 96; "ZZ" can be M, P, or MBLK; and "xxx" is the module power rating HT-SAAE HT-SAAE modules with 40 mm frames HT72-156Z-xxx Where "Z" can be M, P, M-C, P-C, M(S), M(VS), M(V), P(V), M(V)-C, P(V)-C; and "xxx" is the module power rating Hyundai Hyundai modules with 33, 35, 40 and 50 mm frames HiY-SxxxZZ Where "Y" can be A, M or S; "xxx" refers to the module power rating; and "ZZ" can be HG, HI, KI, MI, MF, MG, RI, RG(BF), RG(BK), SG, TI, or TG Itek Itek Modules with 40 and 50 mm frames IT-xxx-YY Where "xxx" is the module power rating; and "YY" can be blank, HE, or SE, or SE72 JA Solar JA Solar modules with 35, 40 and 45 mm frames JAyyzz-bbww-xxx/aa Where “yy” can be M, P, M6 or P6; “zz” can be blank, (K), (L), (R), (V), (BK), (FA), (TG), (FA)(R), (L)(BK), (L)(TG), (R)(BK), (R)(TG), (V)(BK), (BK)(TG), or (L)(BK)(TG); “bb” can be 48, 60, or 72; "ww" can be S01, S02, S03, S09, or S10; “xxx” is the module power rating; and “aa” can be MP, SI, SC, PR, 3BB, 4BB, 4BB/RE, 5BB Jinko Jinko modules with 35 and 40 mm frames JKMYxxxZZ-aa Where "Y" can either be blank or S; "xxx" is the module power rating; "ZZ" can be P, PP, M; and "aa" can be blank, 60, 60B, 60H, 60L, 60BL, 60HL, 60HBL, 60-J4, 60B-J4, 60B-EP, 60(Plus), 60-V, 60-MX, 72, 72-V, 72H-V, 72L-V, 72HL-V or 72-MX Jinko frameless modules JKMxxxPP-DV Where "xxx" is the module power rating Kyocera Kyocera Modules with 46mm frames KYxxxZZ-AA Where "Y" can be D or U; "xxx" is the module power rating; "ZZ" can be blank, GX, or SX; and "AA" can be LPU, LFU, UPU, LPS, LPB, LFB, LFBS, LFB2, LPB2, 3AC, 3BC, 3FC, 4AC, 4BC, 4FC, 4UC, 5AC, 5BC, 5FC, 5UC, 6BC, 6FC, 8BC, 6MCA, or 6MPA LG LG modules with 35, 40 and 46 mm frames LGxxxYaZ-bb Where "xxx" is the module power rating; "Y" can be A, E, N, Q, S; "a" can be 1 or 2; "Z" can be C, K, T, or W; and "bb" can be A3, A5, B3, G3, G4, K4, or V5 Longi Longi modules with 30, 35 and 40 mm frames LRa-YYZZ-xxxM Where "a" can be 4 or 6; "YY" can be blank, 60 or 72; "ZZ" can be blank, BK, BP, HV, PB, PE, PH, HBD, HPB, or HPH; "xxx" is the module power rating Mission Solar Mission Solar modules with 40 mm frames MSEbbxxxZZaa Where "bb" can be blank or 60A; "xxx" is the module power rating; "ZZ" can be blank, MM, SE, SO or SQ, and "aa" can be blank, 1J, 4J, 4S, 5K, 5T, 6J, 6S, 6W, 8K, 8T, or 9S Mitsubishi Mitsubishi modules with 46 mm frames PV-MYYxxxZZ Where "YY" can be LE or JE; xxx is the module power rating; and "ZZ" can be either HD, HD2, or FB FLUSH MOUNT INSTALLATION MANUAL - 13© 2019 IRONRIDGE, INC. VERSION 2.1 MODULe COMPATIBILITY Motech IM and XS series modules with 40, 45 and 50 mm frames Neo Solar Power Neo Solar Power modules with 35 mm frames D6YxxxZZaa Where "Y" can be M or P; xxx is the module power rating; "ZZ" can be B3A, B4A, E3A, E4A, H3A, H4A; and "aa" can be blank, (TF), ME or ME (TF) Panasonic Panasonic modules with 35 and 40 mm frames BHNxxxYYzzA Where "xxx" refers to the module power rating; "YY" can be either KA, SA or ZA; "zz" can be either 01, 02, 03, 04, 06, 06B, 11, 11B, 15, 15B, 16, 16B, 17, or 18; and "A" can be blank, E or G Peimar Peimar modules with 40 mm frames SGxxxYzz Where “xxx” is the module power rating; “Y” can be M or P; and “zz” can be blank, (BF), or (FB) Phono Solar Phono Solar modules with 35, 40 and 45 mm frames PSxxxY-ZZ/A Where xxx refers to the module power rating; "Y" can be M or P; "ZZ" can be 20 or 24; and "A" can be F, T or U Prism Solar Prism Solar frameless modules BiYY-xxxBSTC Where "YY" can be 48, 60, 60S, 72 or 72S; and "xxx" is the module power rating REC Solar REC modules with 30, 38 and 45 mm frames RECxxxYYZZ Where “xxx” is the module power rating; “YY” can be AA, M, NP, PE, PE72, TP, TP2, TP2M, TP2SM, or TP2S; and “ZZ” can be blank, Black, BLK, BLK2, SLV, or 72 Renesola ReneSola modules with 35, 40 and 50 mm frames JCxxxY-ZZ Where "xxx" refers to the module power rating; "Y" can be F, M or S; and "ZZ" can be Ab, Ab-b, Abh, Abh-b, Abv, Abv-b, Bb, Bb-b, Bbh, Bbh-b, Bbv, Bbv-b, Db, or Db-b Renogy Renogy Modules with 40 and 50 mm frames RNG-xxxY Where "xxx" is the module power rating; and "Y" can be D or P Risen Risen Modules with 35 and 40 mm frames RSMyy-6-xxxZZ Where "yy" can be 60 or 72; "xxx" is the module power rating; and "ZZ" can be M or P Frameless modules RSMyy-6-xxxZZ Where "yy" can be 60 or 72; "xxx" is the module power rating; and "ZZ" can be MDG or PDG S-Energy S-Energy modules with 40 frames SNxxxY-ZZ Where "xxx" is the module power rating; "Y" can be M or P; and "ZZ" can be 10, or 15 Seraphim Energy Group Seraphim modules with 35 and 40 mm frames SEG-6YY-xxxZZ Where "YY" can be MA, MB, PA, or PB; "xxx" is the module power rating; and "ZZ" can be BB, BW, WB or WW Seraphim USA Seraphim modules with 40 and 50 mm frames SRP-xxx-6YY Where "xxx" is the module power rating; and "YY" can be MA, MB, PA, PB, QA-XX-XX, and QB-XX-XX Sharp Sharp modules with 35 and 40 mm frames NUYYxxx Where “YY” can be SA or SC; and "xxx" is the module power rating Silfab Silfab Modules with 38 mm frames SYY-Z-xxx Where "YY" can be SA or LA; SG or LG; "Z" can be M, P, or X; and "xxx" is the module power rating Solaria Solaria modules with 40 mm frames PowerXT xxxY-ZZ Where "xxx" is the module power rating; "Y" can be R or C; and "ZZ" can be AC, BD, BX, BY, PD, PX, PZ, WX or WZ Solarcity Solarcity modules with 40 mm frames SCxxxYY Where "xxx" is the module power rating; and "YY" can be blank, B1 or B2 SolarTech SolarTech modules with 42 mm frames STU-xxxYY Where "xxx" is the module power rating; and "YY" can be PERC or HJT SolarWorld AG / Industries GmbH SolarWorld Sunmodule Plus, Protect, Bisun, XL, Bisun XL, may be followed by mono, poly, duo, black, bk, or clear; modules with 31, 33 or 46 mm frames SW-xxx Where "xxx" is the module power rating SolarWorld Americas Inc.SolarWorld Sunmodule Plus, Protect, Bisun, XL, Bisun XL, may be followed by mono, poly, duo, black, bk, or clear; modules with 33 mm frames SWA-xxx Where "xxx" is the module power rating Stion Stion Thin film modules with 35 mm frames STO-xxx or STO-xxxA Thin film frameless modules STL-xxx or STL-xxxA Where "xxx" is the module power rating SunEdison SunEdison Modules with 35, 40 and 50 mm frames SE-YxxxZABCDE Where "Y" can be B, F, H, P, R, or Z; "xxx" refers to the module power rating; "Z" can be 0 or 4; "A" can be B,C,D,E,H,I,J,K,L,M, or N ; "B" can be B or W; "C" can be A or C; "D" can be 3, 7, 8, or 9; and "E" can be 0, 1 or 2 MODULe COMPATIBILITY FLUSH MOUNT INSTALLATION MANUAL - 14© 2019 IRONRIDGE, INC. VERSION 2.1 Suniva Suniva modules with 35, 38, 40, 46 and 50 mm frames OPTxxx-AA-B-YYY-Z MVXxxx-AA-B-YYY-Z Where "xxx" is the module power rating; "AA" is either 60 or 72; "B" is either 4 or 5; "YYY" is either 100,101,700,1B0, or 1B1; and "Z" is blank or B Sunpower Sunpower standard (G3 or G4) or InvisiMount (G5) 40 and 46 mm frames SPR-Zb-xxx-YY Where "Z" is either A, E, P or X; “b” can be blank, 17, 18, 19, 20, 21, or 22; “xxx” is the module power rating and “YY” can be blank, BLK, COM, C-AC, D-AC, E-AC, G-AC, BLK-C-AC, or BLK-D-AC Sunpreme Sunpreme frameless modules GXB-xxxYY Where "xxx" is the module power rating; and "YY" can be blank or SL Sunspark Sunspark modules with 40 mm frames SYY-xxZ Where “YY” can be MX or ST; “xxx” is the module power rating; and “Z” can be P or W Suntech Vd, Vem, Wdb, Wde, and Wd series modules with 35, 40 and 50 mm frames Talesun Talesun modules with 35 and 40 frames TP6yyZxxx-A Where "yy" can be 60, 72, H60 or H72; "Z" can be M, or P; "xxx" is the module power rating; and "A" can be blank, B, or T Trina Trina Modules with 30, 35, 40 and 46mm frames TSM-xxxYYZZ Where "xxx" is the module power rating; "YY" can be DD05, DD06, DE14, DE15, DEG15, PA05, PC05, PD05, PD06, PA14, PC14, PD14, PE14, or PE15 ; and "ZZ" can be blank, .05, .08, .10, .18, .08D, .18D, 0.82, .002, .00S, 05S, 08S, A, A.05, A.08, A.10, A.18, A(II), A.05(II), A.08(II), A.082(II), A.10(II), A.18(II), H, H(II), H.05(II), H.08(II), HC.20(II), HC.20(II), or M Frameless modules TSM-xxxYY Where "YY" can be either DEG5(II), DEG5.07(II), DEG5.40(II), DEG5.47(II), DEG14(II), DEG14C(II), DEG14C.07(II), DEG14.40(II), PEG5, PEG5.07, PEG5.40, PEG5.47, PEG14, or PEG14.40 Vikram Vikram solar modules with 40 mm frames Syy.ZZ.AAA.bb Where "yy" can be M, P, MBB, MH, MS, MHBB, or PBB; "ZZ" can be 60 or 72; "AAA" is the module power rating; and "bb" can be 03.04 or 05 Winaico Winaico modules with 35 and 40 mm frames Wsy-xxxz6 Where "y" can be either P or T; "xxx" is the module power rating; and "z" can be either M or P Yingli Panda, YGE and YGE-U series modules with 35, 40 and 50 mm frames The S-5-U clamp is our most popular and versatile clamp, fitting about 85% of the standing seam profiles in North America. ® ® ® Th e r i g h t w a y t o a t t a c h a l m o s t a n y t h i n g t o m e t a l r o o f s ! S- 5 - U a n d S - 5 - U M i n i 88 8 - 8 2 5 - 3 4 3 2 | w w w . S - 5 . c o m | S-5-U Clamp The S-5-U clamp is by far our most popular and most versatile clamp. It fits about 85% of the standing seam profiles manufactured in North America—including most structural and architectural profiles. It can be used on vertically oriented seams and, by rotating the clamp 90 degrees, it can also be used on most horizontal 2" seam profiles. Its simple design, generous dimensioning, and multiple hole orientations are what make the S-5-U clamp so versatile for use with the S-5!® snow retention products, such as ColorGard®, as well as with other heavy-duty applications. Installation is as simple as setting the specially patented round-point setscrews into the clamp, placing the clamp on the seam, and tightening them to the specified tension. Then, affix ancillary items using the bolt provided with the product. Go to www.S-5.com/tools for information and tools available for properly attaching and tensioning S-5! clamps. S-5-U Mini Clamp The S-5-U Mini is a bit shorter than the S-5-U and has one setscrew rather than two. The mini is the choice for attaching all kinds of rooftop accessories: signs, walkways, satellite dishes, antennas, rooftop lighting, lightning protection systems, solar arrays, exhaust stack bracing, conduit, condensate lines, mechanical equipment—just about anything!* *S-5! mini clamps are not compatible with, and should not be used with S-5! SnoRail™/SnoFence™ or ColorGard® snow retention systems. Please note: All measurements are rounded to the second decimal place. Distributed byS-5!® Warning! Please use this product responsibly! Products are protected by multiple U.S. and foreign patents. Visit the website at www.S-5.com for complete information on patents and trademarks. For maximum holding strength, setscrews should be tensioned and re-tensioned as the seam material compresses. Clamp setscrew tension should be verified using a calibrated torque wrench between 160 and 180 inch pounds when used on 22ga steel, and between 130 and 150 inch pounds for all other metals and thinner gauges of steel. Consult the S-5! website at www.S-5.com for published data regarding holding strength. Copyright 2015, Metal Roof Innovations, Ltd. S-5! products are patent protected. S-5! aggressively protects its patents, trademarks, and copyrights. Version 052115. The strength of the S-5-U clamp is in its simple design. The patented setscrews will slightly dimple the metal seam material but not pierce it— leaving the roof manufacturer's warranty intact. S-5-U Mini Clamp S-5-U Clamp Note: Install both setscrews on same side of clamp. 1.50" (38.00 mm) 0.90" (23.00 mm) 0.40" (10.00 mm) 1.50" (38.00 mm) M8 hole located 1/2" (13.00 mm) from edge of part 0.54" (14.00 mm) 1.50" (38.00 mm) 0.90" (23.00 mm) 0.40" (10.00 mm) 1.50" (38.00 mm) M8 holes centered on part 0.54" (14.00 mm) 1.18" (30.00 mm) 2.00" (51.00 mm) Example Profiles For horizontal seams under 0.65", do not use this clamp. Visit www.S-5.com for more detailed information and proper clamp usage. The S-5-U and S-5-U Mini clamps are each furnished with the hardware shown to the right. Each box also includes a bit tip for tightening setscrews using an electric screw gun. A structural aluminum attachment clamp, the S-5-U is compatible with most common metal roofing materials excluding copper. All included hardware is stainless steel. Please visit www.S-5.com for more information including CAD details, metallurgical compatibilities and specifications. The S-5-U clamp has been tested for load-to-failure results on most major brands and profiles of standing seam roofing. The independent lab test data found at www.S-5.com can be used for load-critical designs and applications. S-5!® holding strength is unmatched in the industry.