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HomeMy WebLinkAboutDOCUMENT 660 Community Dr Construction Observation & Testing 2016-11-30 November 30, 2016 RLH Engineering, Inc. 541 East Garden Drive, Unit S Windsor, Colorado 80550 Attn: Mr. Chuck Jordan (cjordan@rlhengineering.com) Owner’s Representative for EVRPD Re: Construction Observation and Testing Services – Submittal No. 2 Proposed Estes Valley Community Center – North of Existing Aquatics Center 690 Big Thompson Avenue - Southeast of Manford Drive and Community Drive Estes Park, Colorado EEC Project No. 1164046 Mr. Jordan: As requested, during the period October 24 through November 19, 2016, Earth Engineering Consultants, LLC (EEC) personnel provided construction observation and testing services for the proposed Estes Valley Community Center project planned for construction at 690 Big Thompson Avenue in Estes Park, Colorado. The services provided during the referenced period were on a part- time/as-needed basis and included field density testing and laboratory testing of roadway improvement subgrade, aggregate base course (HMA) and hot mix asphalt (HMA) pavement materials, proof roll observations of prepared subgrade and ABC sections, as well as testing of cast-in-place concrete for the referenced project. The results of the site observations and testing services completed by EEC personnel during the referenced period are included with this report. Observation, Field Density, and Laboratory Testing Services During the referenced period, EEC personnel performed field density tests on roadway improvement subgrade and ABC materials which were prepared/placed and compacted as described herein, prior to and/or during our site visits. The field density tests were completed at random locations and elevations within the areas tested and were performed in general accordance with ASTM Specification D6938. The field density test results and approximate locations of each test completed during the referenced period are shown on the attached summary sheet and associated site diagrams. The field density test results conformed to the project specific compaction requirement of at least 95% of standard Proctor maximum dry density (ASTM D698). During the referenced period, EEC personnel obtained a representative sample of the imported ABC pavement materials (EEC Sample ID “C”) for laboratory evaluation of the moisture-density relationship and classification of the materials. Laboratory testing performed included standard 4396 G REENFIELD D RIVE W INDSOR, C OLORADO80550 (970) 545-3908 FAX (970) 663-0282 www.earth-engineering.com Earth Engineering Consultants, LLC EEC Project No. 1164046 Estes Valley Community Center – Estes Park, Colorado November 30, 2016 Page 2 Proctor density (ASTM Specification D698), Atterberg limits (ASTM Specification D4318) and washed sieve analysis (ASTM Specifications C117 and C136) tests. Summary of Laboratory Compaction Characteristics and Classification of Soils Standard Proctor Density Soil Classification Sample ID Optimum Moisture Maximum Dry LiquidPlastic % (-) No. 200 Description Content, % Density, PCF LimitIndex Sieve ABC – Silty, Sand with C 9.5 130.0 NL NP 16.8 Gravel (SM-SW) Proof roll observations of the prepared subgrade and ABC materials were also performed on October 28, 2016, and November 1, and 2, 2016 along the interior roadway alignments with minimal deflections and/or rutting/pumping conditions observed. The subgrade and ABC sections appeared suitable for placement of the subsequent hot mix asphalt (HMA) pavement materials, which was placed on November 2, and 3, 2016, results of which are provided herein. Hot Mix Asphalt (HMA) Paving Observations and Testing During the referenced period, EEC personnel observed paving operations and obtained a sample of the of the approved Grading S pavement materials from the site during paving operations of the on-site pavement improvements as described herein. Laboratory testing for the collected HMA samples included determination of the binder content (by means of the ignition oven ASTM Specification D6307) and washed sieve analysis of the extracted aggregates (ASTM Specifications C117 and C136). The percent asphaltic cement (AC) content and extracted aggregate gradation, as presented herein, were performed without an ignition oven calibration of the aggregate and AC materials used to produce the Grading S HMA materials. The uncorrected HMA laboratory test results were within the acceptable oil content range for each mix (i.e., within (+/-) 0.3% of optimum AC content). For the extracted aggregate portion, the results generally were within the approved job mix formula tolerances for the Martin Marietta (MM) Grading S Mix ID Nos. 5493. Results of the laboratory tests completed by EEC personnel are indicated on the attached summary sheets. After compaction of the HMA pavement materials, EEC personnel performed density tests on the in-place pavement materials using a nuclear moisture-density gauge. The density tests were completed at random locations as shown on the enclosed summary sheet within the pavement improvement areas, and were performed in general accordance with ASTM Specification D2950. Results of the field density tests completed during the referenced period are indicated on the attached summary sheet. Those test results were within the project compaction requirements of 92% to 96% of the material’s maximum theoretical specific gravity (Rice Value) as provided by MM. EARTH ENGINEERING CONSULTANTS, LLC SUMMARY OF FIELD DENSITY TESTS Project Name:New Community CenterProject No: 1164046 Location: Estes Park, ColoradoDate: November 2016 Proctor DesignationABC Maximum Dry Density (pcf)126.5123.7130.0 Optimum Moisture Content (%)10.0%10.0%9.5% Required Moisture VarianceN/AN/AN/A Required Percent Compaction95%95%95% Laboratory MethodASTM D-698ASTM D-698ASTM D-698 Compliance with Field Test Results Project Specs Approximate Test Location / Notes Moisture %Comp. Elev. / Lift Material Percent Dry (Pass / (Pass / No.(Proctor)MoistureDensity Fail)Fail) 2110/251Curb & Gutter Subgrade - See DiagramFSGA7.5%123.5-2.5%98%N/APass 2210/252Curb & Gutter Subgrade - See DiagramFSGA6.9%124.1-3.1%98%N/APass 2310/253Curb & Gutter Subgrade - See DiagramFSGA6.8%123.8-3.2%98%N/APass encountered undisutrbed granite bedrock 2410/261Curb & Gutter Subgrade - See DiagramFSGPass 2510/262Curb & Gutter Subgrade - See DiagramFSGB4.9%126.5-5.1%102%N/APass 2610/263Curb & Gutter Subgrade - See DiagramFSGB6.4%120.8-3.6%98%N/APass 2710/264Curb & Gutter Subgrade - See DiagramFSGB6.9%121.2-3.1%98%N/APass 2811/11Street Subgrade - See Diagram-0.5A4.0%123.7-6.0%98%N/APass 2911/21Base - See DiagramFSGC6.9%129.3-2.6%99%N/APass 3011/22Base - See DiagramFSGC5.3%128.0-4.2%98%N/APass 3111/23Base - See DiagramFSGC6.9%125.2-2.6%96%N/APass 3211/24Base - See DiagramFSGC6.4%125.4-3.1%96%N/APass 3311/25Base - See DiagramFSGC6.5%128.1-3.0%99%N/APass 3411/26Base - See DiagramFSGC6.9%125.1-2.6%96%N/APass 3511/27Base - See DiagramFSGC6.5%129.5-3.0%100%N/APass 3611/28Base - See DiagramFSGC5.3%130.5-4.2%100%N/APass 3711/29Base - See DiagramFSGC5.9%127.8-3.6%98%N/APass 3811/210Base - See DiagramFSGC7.1%128.1-2.4%99%N/APass 3911/151Roadway Subgrade - STA 0+70, S of Center-1.0A3.6%120.8-6.4%95%N/APass 4011/152Roadway Subgrade - STA 1+15, N of Center-2.0A5.6%125.1-4.4%99%N/APass 4111/153Roadway Subgrade - STA 1+70, Center-1.0A6.6%119.9-3.4%95%N/APass 4211/154Roadway Subgrade - STA 2+20, N of Center-1.5A4.8%119.8-5.2%95%N/APass 4311/155Roadway Subgrade - STA 2+70, S of Center-1.0A3.0%120.6-7.0%95%N/APass 4411/156Roadway Subgrade - STA 3+20, N of Center-1.5A5.2%122.8-4.8%97%N/APass 4511/157Roadway Subgrade - STA 3+50, Center-1.0A6.3%123.3-3.7%97%N/APass 4611/158Roadway Subgrade - STA 3+90, Center-1.0A5.8%122.9-4.2%97%N/APass 4711/159Street Subgrade - STA 0+70, 20' N of Center-0.5B6.3%123.8-3.7%100%N/APass 4811/1510Street Subgrade - STA 1+20, 20' N of Center-2.0B5.3%122.6-4.7%99%N/APass 4911/1511Street Subgrade - STA 1+65, 5' N of Center-1.5B8.3%124.1-1.7%100%N/APass 5011/1512Street Subgrade - STA 2+20, 20' N of Center-2.0B8.1%121.5-1.9%98%N/APass 5111/1513Street Subgrade - STA 2+60, 20' N of Center-1.5B8.1%121.0-1.9%98%N/APass 5211/161Street Subgrade - STA 0+70, 10' N of CenterFSGB5.9%128.0-4.1%103%N/APass 5311/162Street Subgrade - STA 1+30, CenterFSGB6.9%126.6-3.1%102%N/APass 5411/163Street Subgrade - STA 1+70, 15' N of CenterFSGB6.3%127.6-3.7%103%N/APass 5511/164Street Subgrade - STA 2+20, 10' S of CenterFSGB8.3%127.3-1.7%103%N/APass 5611/165Street Subgrade - STA 2+70, 10' N of Center-1.5B6.6%124.4-3.4%101%N/APass 5711/166Street Subgrade - STA 3+20, 10' N of Center-2.0B6.3%126.3-3.7%102%N/APass 10 7 7 11 8 HC8 HC 10 44 7 12 15 7 4 HC4 HC 9 9 4 HC 4 4 HC Field Density Test Location Diagram New Community Center - Estes Park, Colorado EEC Project #: 1164046 Fill, Subgrade, & Aggregate Base EARTH ENGINEERING CONSULTANTS, LLC Earth Engineering Consultants, LLC Summary of Laboratory Classification/ Moisture-Density Relationship 145 Material Designation: C Sample Location: LG Everist Pit Class 5 LG Everist Pit Class 5 Description: 140 Atterberg Limits (ASTM D-4318) Liquid Limit: No Limit (NL) Plastic Limit: Non Plastic (NP) 135 Plasticity Index: Non Plastic (NP) Passing No. 200 Sieve (AASHTO T 11/ASTM C 117):16.8% 130 Standard Proctor (ASTM D-698) Maximum Dry Density: 130.0 pcf 9.5% Optimum Moisture Content: 125 Curves for 100% Saturation For Specific Gravity Equal to: 120 2.80 2.70 115 2.60 110 Dry Density (Pounds per Cubic Foot) 105 100 95 90 05101520253035 Percent Moisture Rock Correction (AASHTO T 224) RetainedOptimum Moisture Content Proctor DesignationMaximum Dry Density (pcf) 3/4"(%) 0%O125.08.0 10%O-10126.97.2 20%O-20128.86.4 30%O-30130.95.6 Project:New Community Center - Estes Park Recreation and Park District Estes Park, Colorado Project No:1164046 DateNovember 2016 Earth Engineering Consultants, LLC Summary of Laboratory Gradation Test 100% 90% 80% 70% 60% 50% 40% Percent Finer by Weight 30% 20% 10% 0% 1001010.10.010.001 Grain Size in Millimeters Sieve SizePercent Passing No. 469% No. 1055% No. 4030% No. 20016.8% Material Designation:C Sample Location:LG Everist Pit Class 5 Material Description:LG Everist Pit Class 5 Project:New Community Center - Estes Park Recreation and Park District Estes Park, Colorado Project No:1164046 DateNovember 2016 EARTH ENGINEERING CONSULTANTS, LLC SUMMARY OF ASPHALT DENSITY TESTS Project Name:New Community Center - Estes Park Recreation & Park DistrictProject No: 1164046 Location:Estes Park, ColoradoDate:November 2016 Material Designation S Rice Value 153.0 Compliance With Field Test Results Project Specifications Approximate Test Location/Notes Measured Gauge RequiredPass or Lift No.DensityCorrection% Comp.Fail See Diagram 111/211stS142.20.0142.293%92-96%Pass See Diagram 211/221stS141.30.0141.392%92-96%Pass See Diagram 311/231stS146.20.0146.296%92-96%Pass See Diagram 411/241stS141.20.0141.292%92-96%Pass See Diagram 511/251stS144.70.0144.795%92-96%Pass See Diagram 611/261stS143.40.0143.494%92-96%Pass See Diagram 711/271stS146.30.0146.396%92-96%Pass See Diagram 811/281stS142.10.0142.193%92-96%Pass See Diagram 911/291stS143.10.0143.194%92-96%Pass See Diagram 1011/2101stS144.40.0144.494%92-96%Pass See Diagram 1111/2111stS142.20.0142.293%92-96%Pass See Diagram 1211/311stS140.40.0140.492%92-96%Pass See Diagram 1311/321stS140.50.0140.592%92-96%Pass See Diagram 1411/331stS142.10.0142.193%92-96%Pass See Diagram 1511/341stS140.60.0140.692%92-96%Pass See Diagram 1611/351stS141.00.0141.092%92-96%Pass See Diagram 1711/361stS142.10.0142.193%92-96%Pass See Diagram 1811/371stS144.50.0144.594%92-96%Pass 10 7 7 11 8 HC8 HC 10 44 7 12 15 7 4 HC4 HC 9 9 4 HC 4 4 HC Field Density Test Location Diagram New Community Center - Estes Park, Colorado EEC Project #: 1164046 Asphalt Surfacing EARTH ENGINEERING CONSULTANTS, LLC EARTH ENGINEERING CONSULTANTS, LLC SUMMARY OF ASPHALT EXTRACTION/GRADATION TEST RESULTS November 2, 2016Martin Marietta Date Sampled:Supplier Access roadway to School 5493 Sample Location:Mix ID No.: Grading:S75 Truck No.: 9:15 AM1st Sample Time:Lift: QUANTITATIVE EXTRACTION (ASTM D-2172 METHOD B) ASPHALTIC CEMENT CONTENT (%)SPECIFICATION 5.5%5.2%+/-0.3% GRADATION OF EXTRACTED AGGREGATE (ASTM C 136 & C 117) SIEVE SIZEPERCENT PASSINGSPECIFICATION 1 1/2"100%100% 1"100%100% 3/4"100%90%--100% 82% 1/2"94%--94% 3/8"86%74%--86% No. 466%60%--70% No. 849%39%--49% No. 1640% No. 3025%18%--26% No. 5017% No. 10010% No. 2007.2% 3.8%--7.8% Project: New Community Center - Estes Park Recreation & Park District Location:Estes Park, Colorado EEC Project No.:1164046.1 EARTH ENGINEERING CONSULTANTS, LLC REPORT OF CAST-IN-PLACE CONCRETE TESTS GENERAL INFORMATION Placement Date:10/24/2016Test No.:2 Placement Location:Curb & Gutter - Upper Road, STA 1+35 Concrete Supplier:Martin MariettaType of Placement:Tailgate Ticket Number:39007574Truck Number:233 Mix Code:CD4405 Water Added on Site:None Batch Time:7:28 AMSample Time:8:00 AMYards:10of10 Required 28 Day Compressive Strength (psi):4500EEC Technician:GG Comments: FIELD TEST DATA TESTRESULTSSPECIFICATIONS Slump (in)ASTM C1433" Air Content (%)ASTM C2315.1% Unit Weight (pcf)ASTM C138145.0---- Concrete Temperature (deg F)ASTM C10647090° Max Air Temperature at Placement (deg F)48---- Comments: COMPRESSIVE STRENGTH OF FIELD CAST TEST SPECIMENS (ASTM C39/C31) Average MaximumCylinderCylinderCompressiveCompressive SpecimenDateAgeApplied LoadHeightDiameterAreaFailureStrengthStrength 2 NumberTested(days)(lbs)(in)(in)(in)Type(psi)(psi) 2B10/31/167664908412.57Shear52905290 2D11/21/1628838208412.57Shear6670 6550 2D111/21/1628816608412.57Shear6500 2D211/21/1628813508412.57Shear6470 Project:New Community Center - Estes Park Recreation and Park District Project Number:1164046Report Distribution: RLH Engineering - Chuck Jordan: cjordan@rlhengineering.com Adolfson & Peterson Construction - Mr. Tom Purcell tpurcell@a-p.com Adolfson & Peterson Construction - Mr. Quintin Quimby qquimby@a-p.com Adolfson & Peterson Construction - Mr. Jason Heustis jheustis@a-p.com Adolfson & Peterson Construction - Mr. Les Fernando lfernando@a-p.com Adolfson & Peterson Construction - Mr. Josh Cohen jcohen@a-p.com OLC - Mr. Robert McDonald (rmcdonald@olcdesigns.com) Martin & Martin - Mr. Ed Sabia (ESabia@martinmartin.com) Martin Marietta EARTH ENGINEERING CONSULTANTS, LLC REPORT OF CAST-IN-PLACE CONCRETE TESTS GENERAL INFORMATION Placement Date:10/24/2016Test No.:3 Placement Location:Curb & Gutter - Along Manford Drive Concrete Supplier:Martin MariettaType of Placement:Tailgate Ticket Number:39007578Truck Number:212 Mix Code:CD4405 Water Added on Site:None Batch Time:11:01 AMSample Time:11:35 AMYards:10of10 Required 28 Day Compressive Strength (psi):4500EEC Technician:GG Comments: FIELD TEST DATA TESTRESULTSSPECIFICATIONS Slump (in)ASTM C1434.25" Air Content (%)ASTM C2316.9% Unit Weight (pcf)ASTM C138142.6---- Concrete Temperature (deg F)ASTM C10646190° Max Air Temperature at Placement (deg F)63---- Comments: COMPRESSIVE STRENGTH OF FIELD CAST TEST SPECIMENS (ASTM C39/C31) Average MaximumCylinderCylinderCompressiveCompressive SpecimenDateAgeApplied LoadHeightDiameterAreaFailureStrengthStrength 2 NumberTested(days)(lbs)(in)(in)(in)Type(psi)(psi) 3B10/31/167654808412.57Shear52105210 3D11/21/1628764508412.57Shear6080 5910 3D111/21/1628729908412.57Shear5810 3D211/21/1628733008412.57Shear5830 Project:New Community Center - Estes Park Recreation and Park District Project Number:1164046Report Distribution: RLH Engineering - Chuck Jordan: cjordan@rlhengineering.com Adolfson & Peterson Construction - Mr. Tom Purcell tpurcell@a-p.com Adolfson & Peterson Construction - Mr. Quintin Quimby qquimby@a-p.com Adolfson & Peterson Construction - Mr. Jason Heustis jheustis@a-p.com Adolfson & Peterson Construction - Mr. Les Fernando lfernando@a-p.com Adolfson & Peterson Construction - Mr. Josh Cohen jcohen@a-p.com OLC - Mr. Robert McDonald (rmcdonald@olcdesigns.com) Martin & Martin - Mr. Ed Sabia (ESabia@martinmartin.com) Martin Marietta EARTH ENGINEERING CONSULTANTS, LLC REPORT OF CAST-IN-PLACE CONCRETE TESTS GENERAL INFORMATION Placement Date:10/26/2016Test No.:4 Placement Location:Sidewalk - Lower Rd & Along Manford Dr Concrete Supplier:Martin MariettaType of Placement:Tailgate Ticket Number:39007595Truck Number:212 Mix Code:CD4405 Water Added on Site:7 gals Batch Time:7:33 AMSample Time:8:15 AMYards:10of40 Required 28 Day Compressive Strength (psi):4500EEC Technician:GG Comments: FIELD TEST DATA TESTRESULTSSPECIFICATIONS Slump (in)ASTM C1435.5" Air Content (%)ASTM C2316.1% Unit Weight (pcf)ASTM C138143.0---- Concrete Temperature (deg F)ASTM C10646890° Max Air Temperature at Placement (deg F)46---- Comments: COMPRESSIVE STRENGTH OF FIELD CAST TEST SPECIMENS (ASTM C39/C31) Average MaximumCylinderCylinderCompressiveCompressive SpecimenDateAgeApplied LoadHeightDiameterAreaFailureStrengthStrength 2 NumberTested(days)(lbs)(in)(in)(in)Type(psi)(psi) 4B11/02/167663808412.57Shear52805280 4D11/23/1628713408412.57Shear5680 5830 4D111/23/1628770608412.57Shear6130 4D211/23/1628713908412.57Shear5680 Project:New Community Center - Estes Park Recreation and Park District Project Number:1164046Report Distribution: RLH Engineering - Chuck Jordan: cjordan@rlhengineering.com Adolfson & Peterson Construction - Mr. Tom Purcell tpurcell@a-p.com Adolfson & Peterson Construction - Mr. Quintin Quimby qquimby@a-p.com Adolfson & Peterson Construction - Mr. Jason Heustis jheustis@a-p.com Adolfson & Peterson Construction - Mr. Les Fernando lfernando@a-p.com Adolfson & Peterson Construction - Mr. Josh Cohen jcohen@a-p.com OLC - Mr. Robert McDonald (rmcdonald@olcdesigns.com) Martin & Martin - Mr. Ed Sabia (ESabia@martinmartin.com) Martin Marietta EARTH ENGINEERING CONSULTANTS, LLC REPORT OF CAST-IN-PLACE CONCRETE TESTS GENERAL INFORMATION Placement Date:10/27/2016Test No.:5 Placement Location:Sidewalk - Along Manford Dr Concrete Supplier:Martin MariettaType of Placement:Tailgate Ticket Number:39007608Truck Number:225 Mix Code:CD4405 Water Added on Site:4 gals Batch Time:7:49 AMSample Time:8:20 AMYards:10of30 Required 28 Day Compressive Strength (psi):4500EEC Technician:GG Comments: FIELD TEST DATA TESTRESULTSSPECIFICATIONS Slump (in)ASTM C1435" Air Content (%)ASTM C2317.1% Unit Weight (pcf)ASTM C138141.0---- Concrete Temperature (deg F)ASTM C10646590° Max Air Temperature at Placement (deg F)61---- Comments: COMPRESSIVE STRENGTH OF FIELD CAST TEST SPECIMENS (ASTM C39/C31) Average MaximumCylinderCylinderCompressiveCompressive SpecimenDateAgeApplied LoadHeightDiameterAreaFailureStrengthStrength 2 NumberTested(days)(lbs)(in)(in)(in)Type(psi)(psi) 5B11/03/167540808412.57Shear43004300 5D11/24/1628675408412.57Shear5370 5440 5D111/24/1628706808412.57Shear5620 5D211/24/1628669408412.57Shear5330 Project:New Community Center - Estes Park Recreation and Park District Project Number:1164046Report Distribution: RLH Engineering - Chuck Jordan: cjordan@rlhengineering.com Adolfson & Peterson Construction - Mr. Tom Purcell tpurcell@a-p.com Adolfson & Peterson Construction - Mr. Quintin Quimby qquimby@a-p.com Adolfson & Peterson Construction - Mr. Jason Heustis jheustis@a-p.com Adolfson & Peterson Construction - Mr. Les Fernando lfernando@a-p.com Adolfson & Peterson Construction - Mr. Josh Cohen jcohen@a-p.com OLC - Mr. Robert McDonald (rmcdonald@olcdesigns.com) Martin & Martin - Mr. Ed Sabia (ESabia@martinmartin.com) Martin Marietta