HomeMy WebLinkAboutDOCUMENT Fireplace 1415 Axminster Ln 2023-07-14
Model Numbers: ZCV39N, ZCV39NE, ZCV39NE2, ZCV39LP, ZCV39LPE, ZCV39LPE2
ZCV42N, ZCV42NE, ZCV42NE2, ZCV42LP, ZCV42LPE, ZCV42LPE2
Certified to: ANSI Z21.88-2017 • CSA 2.33-2017, CSA 2.17-2017
Vented Gas Fireplace Heaters
Model Numbers: ZCV39NH, ZCV39NHE, ZCV39NHE2, ZCV39LPH, ZCV39LPHE, ZCV39LPHE2
ZCV42NH, ZCV42NHE, ZCV42NHE2, ZCV42LPH, ZCV42LPHE, ZCV42LPHE2
Certified to: ANSI Z21.88-2017 • CSA 2.33-2017, CSA 2.17-2017
Vented Gas Fireplace Heaters
-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
-WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department
-Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
Installation Instructions
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA
only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified kit is used.
INSTALLER: Leave this manual with the
appliance.
CONSUMER: Retain this manual for
future reference.
A Division of R-Co. Inc.
2340 Logan Ave.
Winnipeg, Manitoba Canada
R2R 2V3 Ph.: (204) 632-1962
Printed in Canada October 20, 2021
Part# 39ZCV-MAN17
For Propane Horizontal
installations the venting must be
an additional one foot above the
minimum vertical rise off the flue
before going horizontal.
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
BENTLEY
VENTED GAS FIREPLACE HEATER:
NOT FOR USE WITH SOLID FUEL.
Table of Contents
INFORMATION
Table of Contents……………………………………………………………................................................................. 2-3
Pre-installation Questions and Answers / Operations and Maintenance Instructions............................................. 4
Warnings, Installations, and Operations………………………………….................................................................. 5
Installation Requirements for the Commonwealth of Massachusetts / Carbon Monoxide (CO) Detector.............. 6
Fireplace Installations in Covered Outdoor Locations............................................................................................ 7
Recommendations for Finishing of Clean View Installations.................................................................................. 8
Mobile Home/Manufactured Housing Installation……………………....................................................................... 9
Nailing Tab Guide................................................................................................................................................... 10
ZCV39 / ZCV42 Framing Your Gas Fireplace………………………………………………………………………….... 11
ZCV39 INSTALLATION
Locating Your Appliance / Fireplace Dimensions……………………………………………………………………….. 12
Framing Dimensions………………………………………………………………………………………………………... 13
Clearance to Combustibles………………………………………………………………………………………………… 14
Facing Requirements………………………………………………………………………………………………………. 15
ZCV42 INSTALLATION
Locating Your Appliance / Fireplace Dimensions……………………………………………………………………….. 16
Framing Dimensions………………………………………………………………………………………………………... 17
Clearance to Combustibles………………………………………………………………………………………………... 18
Facing Requirements………………………………………………………………………………………………………. 19
BASIC FINISHING: ZCV39 & ZCV42
Basic Finishing 1: With Screen Only……………………………………………………………………………………. 20
ZCV39CSS / ZCV42CSS Child Safety Screen Installation…………………………………………………………...... 21
ZCV39 / ZCV42 Surround Installations…………………………………………………………………………………... 22
ZCV39CSS2 / ZCV42CSS2 / ZCV48CSS2 Inside Fit Safety Screens................................................................... 23
VF Surround Installations- Inside Fit Safety Screens…………………………………………………………………… 24
Basic Finishing 2: With S1 or S1PF Surround…………………………………………………………………………. 25-26
Basic Finishing 3: Concrete Board Behind S2PF Surround (3/4” Maximum Total Thickness)…………………… 27
Basic Finishing 4: Stone or Brick Around S2PF Surround…………………………………………………………… 28
Basic Finishing 5: Tile Border Behind S2PF Surround (3/4” Maximum Total Thickness)………………………… 29
Basic Finishing 6: With MQZCV42DD & Stone, Brick, or Tile Border……………………………………………..... 30-31
MQZCV39DD / MQZCV42DD Designer Door Installations…………………………………………………………….. 32
ZCV-TLK Optional Tile Lip Kit …………………………………………………………………………........................... 33
39ZCV Mantel Clearances…………………………………………………………………………………………………. 34
42ZCV Mantel Clearances…………………………………………………………………………………………………. 35
ACCESSORIES
ZCV39 / ZCV42 51UHS Box / Component Locations…………………………………………………………………... 36
ZCV39 / ZCV42 Z46FK Fan Kit Installation……………………………………………………………………………… 37
Fan Speed Control Outside of Fireplace…………………………………………………………………………………. 38
ZCV39PL / ZCV42PL Porcelain Liner Installation………………………………………………………………………. 39
ZCV39RL / ZCV42RL Brick Liner Installation……………………………………………………………………………. 40
Cutting Refractory Liners to work with GT Glass Trays.......................................................................................... 41
ZCV39GT / ZCV42GT Glass Tray Setup………………………………………………………………………………… 42
ULK2 Universal Light Kit…………………………………………………………………………………………………… 43-44
LogF3- 7 Piece Setup……………………………………………………………………………………………………... 45
LogC3/F3- 5 Piece Setup………………………………………………………………………………………………….. 46
MQLOGF39BW 7 Piece Birch Log Set…………………………………………………………………………………… 47
MQ42D Setup......................................................................................................................................................... 48-49
RBCB1 Cannonballs……………………………………………………………………………………………………….. 50
MQ Dealer Accessories for ZCV39 / ZCV42…………………………………………………………………………….. 51-53
MQ Log F9 Setup………………………………………………………………………………………………………….... 54-55
2
GENERAL INSTALLATION, USE, AND MAINTENANCE
ZCV39 & ZCV42 Door Installation………………………………………………………………………………………... 56
Door and Glass Information……………………………………………………………………………………………….. 57
Gas Line Installation………………………………………………………………………………………………………... 58
Millivolt System, Lighting, and Burner Control…………………………………………………………………………... 59
Annual Inspection List for Determining Safe Operation of a Direct Vent Gas Fireplace......................................... 60
Burner System Maintenance………………………………………………………………………………………………. 61
Conversion Kit Instructions – PART A……………………………………………………………………………………. 61-62
Gas Conversion Kit For Top Convertible Pilot PART B………………………………………………………………… 63
Gas Conversion for Modulator – PART C………………………………………………………………………………... 64
Burner Removal / Burner System Removal / Installation………………………………………………………………. 65
PROFLAME 1
IPI Electronic Ignition System……………………………………………………………………………………………... 66
Remote Control Operation…………………………………………………………………………………………………. 67
IPI Electronic Ignition Parts List …………………...……………………………………………………………………… 68
Configuration 1: Basic Manual Hi / Lo and manual Off…………………………………………………………………. 69
Configuration 2: Remote On / Off and manual Hi / Lo………………………………………………………………….. 70
Operating the Receiver Without Batteries For GT / EGT / GTM / EGTM Remote Controls………………………... 71
Configuration 3: Remote ON/OFF, Variable HI/LO, and Fan………………………………………………………….. 72
Electronic Ignition Lighting Instructions…………………………………………………………………………………... 73
PROFLAME 2
Proflame 2- Parts List- Basic System, Parts List, Configuration GTMFL................................................................ 74
Proflame 2 Remote Control.................................................................................................................................... 75
Cold Climates – CPI Setting - Proflame 2 Remote Control..................................................................................... 76
Proflame 2 Remote Control.................................................................................................................................... 77-78
Proflame 2 Schematic............................................................................................................................................. 79
VENTING
Vent Terminal Clearances...................................................................................................................................... 80
General Vent Installation…………………………………………………………………………………………………... 81
Installation of Side Wall Venting…………………………………………………………………………………………... 82
Venting Routes And Components………………………………………………………………………………………… 83
Horizontal Venting Table…………………………………………………………………………………………………... 83
Z47ST24 / Z47ST36 Horizontal Snorkel Terminations…………………………………………………………………. 84
Venting Straight Up Through Roof………………………………………………………………………………………... 85-86
Installations Using Co Linear Flex Kits................................................................................................................... 87
Approved for Power Vent PVH58 / PVH58FM...………………………………………………………………………… 88
Power Vent Control Module Installation.................................................................................................................. 89
PARTS LISTS
Power Vent Parts List – 4/7 Venting....................................................................................................................... 90
ZCV39 Parts List……………………………………………………………………………………………………………. 91-92
ZCV42 Parts List……………………………………………………………………………………………………………. 93-94
Troubleshooting the Gas Control System
Troubleshooting the Gas Control System............................................................................................................... 95
Glass Safety / Termination Cap Safety................................................................................................................... 96
WARRANTY
Limited Lifetime Warranty………………………………………………………………………………………………...... 97
3
Pre-installation Questions and Answers
About curing of the paint
Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20
minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure
when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the
paint fully hard and durable.
Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware
during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important
to remove this white deposit from the glass doors using a fireplace glass cleaner.
Babies, small children, pregnant women and pets should leave the area during the cure phase.
Ventilate well, open doors and windows.
Do not touch during curing.
Why does my fireplace or stove give off odor?
It is normal for your fireplace to give off some odor at first. This is due to the curing of the paint, adhesives, silicones and
any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g.
marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odors).
It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off (if a fan
is present) after the curing of the paint has been completed. These odors can last upward to 40 hours of burn time; keep
burning at a minimum of four hours per use until odors dissipate.
Noise coming from the fireplace?
Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and
is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of
your fireplace.
It is also normal for the fan to make some noise when it comes on. This noise can be reduced somewhat by turning down
the speed of the fan with the variable speed control. Be aware, however, that this will reduce the volume of heated air
circulated into the room by the fan.
Note to the Installer:
Be sure appliance is working properly and its operation (including remote control operation, if included) is fully explained
to and understood by the customer.
Operations and Maintenance Instructions
For safe installation and operation note the following:
Be sure to read and understand all the instructions in this manual before operation of appliance.
Ensure all wiring is correct and properly enclosed to prevent possible shock.
Check for gas leaks.
Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door
removed.
Make sure venting and termination cap are installed and unobstructed.
If brick or porcelain liners are used, ensure they are installed.
Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect.
If the unit is turned off, you must wait a minimum of 60 seconds before re -lighting it.
Venting systems should be periodically examined by a qualified agency.
The flow of combustion and ventilation air must not be obstructed.
The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control.
Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner
areas. See Log Placement page to remove logs. Vacuum burner parts and replace logs.
Never use your gas fireplace as a cooking device.
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous
operation. Verify proper operation after servicing.
Areas in and around the Chase Vent Openings should be cleaned annually.
4
Warnings, Installations and Operations - Installation Regulations
This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of l ocal codes, with the
current CAN/CSA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1- NFPA 54 when installed in the
United States.
This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes,
with the current CSA C22.1 Canadian Electrical Code or with the National Electrical Code; ANSI/NFPA 70 when installed in the United States.
WARNING
FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:
1. Do not clean when the glass is hot.
2. Do not use abrasive cleaners.
3. Using a substitute glass will void all product
warranties.
4. For safe operation, glass doors must be closed.
5. When purging the gas line, the glass front must be
removed.
6. Do not strike or abuse glass. Take care to avoid
breakage.
7. Do not alter gas orifice.
8. No substitute materials may be used other than
factory supplied components.
9. This appliance gives off high temperatures and should
be located out of heavy traffic areas and away from
furniture and draperies.
10. Children and adults should be alerted to the hazards
of the high surface temperatures of this appliance and
should stay away to avoid burns or ignition of clothing.
11. Young children should be carefully supervised when
they are in the same room as the appliance. Toddlers,
young children and others may be susceptible to
accidental contact burns. A physical barrier is
recommended if there are at risk individuals in the
house. To restrict access to a fireplace or stove, install
an adjustable safety gate to keep toddlers, young
children and other at risk individuals out of the room
and away from hot surfaces.
12. Under no circumstances should any solid fuels (wood,
paper) be used in this appliance.
13. Under no circumstances should this appliance be
modified. Any parts that have to be removed for
servicing should be replaced prior to operating this
appliance.
14. Any safety screen, guard, or barrier removed for
servicing an appliance must be replaced prior to
operating the appliance.
15. Installation and repair should be done by a qualified
service person. The appliance should be inspected
before use and at least annually by a professional
service person. More frequent cleaning may be
required due to excessive lint from carpeting, bedding
material, et cetera. It is im perative that control
compartments, burners and circulating air
passageways of the appliance be kept clean. Make
sure that the gas valve and pilot light are turned off
before you attempt to clean this unit.
16. Clothing or other flammable material should not be
placed on or near the appliance. This appliance
should not be used as a drying rack for clothing nor
should Christmas stockings or decorations be hung
from it.
17. Do not use this heater if any part has been under
water. Immediately call a qualified service technician
to inspect the heater and to replace any part of the
control system and any gas control which has been
under water.
18. Do not operate appliance unless completely installed
as per installation instructions.
19. Failure to position the parts in accordance with these
diagrams or failure to use only parts specifically
approved with this appliance may result in property
damage or personal injury.
20. WARNING: Do not operate appliance with the
glass front removed, cracked or broken.
Replacement of the glass should be done by a
licensed or qualified service person.
21. The appliance area must be kept clear and free from
combustible materials, gasoline, and other flammable
vapors and liquids.
22. The front of the fireplace gives off high temperatures
that could ignite combustible material which is kept
close to the front of the unit.
23. Ensure that power to the Fireplace is turned off before
servicing.
24. Do not operate this Fireplace without the glass front or
with a broken glass.
25. Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
Refer to the owner’s information manual provided with
this appliance. For assistance or additional information
consult a qualified installer, service agency, or the gas
supplier.
26. Operation of this appliance when not connected to a
properly installed and maintained venting system or
tampering with the blocked vent shutoff system can
result in carbon monoxide (CO) poisoning and
possible death.
27. This appliance is equipped with a three-prong
(grounding) plug for your protection against shock
hazard and should be plugged directly into a properly
grounded three-prong receptacle. Do not cut or
remove the grounding prong from this plug.
28. NOT INTENDED FOR USE AS A PRIMARY HEAT
SOURCE. This appliance is tested and approved as
either supplemental room heat or as a decorative
appliance. It should not be factored as primary heat in
residential heating calculations.
29. This appliance must not be connected to a chimney
flue serving a separate solid-fuel burning appliance.
5
Installation Requirements for the Commonwealth of Massachusetts
In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the
Commonwealth.
When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO
detector per the requirements listed below.
1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of
the vent terminal and the air intake is installed below four feet above grade the following requirements must be
satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide
detector and alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector
shall comply with NFPA 720.
B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:
Be powered by the same electrical circuit as the appliance or equipment such that only one service switch
services both the appliance and the carbon monoxide detector;
Have battery back-up power;
Meet ANSI./UL 2034 Standards and comply with NFPA 720; and
Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527
CMR.
C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be
used. Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation
instructions shall remain with the appliance or equipment at the completion of the installation.
D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above
the location of vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet
away, and read “Gas Vent Directly Below”.
2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of
the vent terminal and the air intake is installed above four feet above grade the following requirements must be
satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide
detector and alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector
shall comply with NFPA 720.
B. A carbon monoxide detector shall:
Be located in the room that houses the appliance or equipment;
Be either hard-wired or battery powered or both; and
Shall comply with NFPA 720.
A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.
Installation shall be in strict compliance with the manufacturer instructions. A copy of the installation instructions shall
remain with the appliance or equipment at the completion of the installation.
For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-
off valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts
state code CMR238.
Carbon Monoxide (CO) Detector
NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of
your home. Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat.
In USA see local codes.
6
Fireplace Installations in Covered Outdoor Locations
– FOR BASIC MILLIVOLT UNITS ONLY- NO FAN – NO LIGHTS-
Kingsman and Marquis Direct Vent fireplaces may be installed into outdoor locations provided they are suitably protected
from direct water impingement. However, all installation clearances in the appliance manual must be observed. Framing,
Clearances to Combustibles, Mantel Heights, Facing Requirements, Venting Installation, etc. Use supplied Safety Screen.
All wiring connections to line power shall be in accordance with outdoor requirements of; -NECA NFPA 70 in the USA
-Canadian Electrical Code, CSA C22.1 for Canada.
The Fireplace is not to be operated in temperatures below freezing (0°C / 32°F).
⚠ NOTE: TEMPERED GLASS WARNING: Tempered glass is vulnerable to rapid and/or extreme changes in
temperature (thermal shock). Take care to prevent water from contacting the fireplace, especially if it is hot.
See-Through Units are suitable for an outdoor location, but not on the outside wall of a house or other structure, as
air flows through both sides of the fireplace.
A Minimum sheltering cover (overhang) of 1/2 the distance from the base of the fireplace to the ceiling (base of
roofline) is required.
EXAMPLE: The bottom of the fireplace is 84” from the ceiling.
Therefore, 42” of sheltering cover is required above fireplace.
CAUTION – Installation of an indoor gas fireplace with an outdoor exposure is not covered under the (ANSI
Z21.88 – CSA 2.22 or ANSI Z21.50 – CSA 2.33) standard(s) used to certify the indoor gas-fired fireplace. The
Intertek safety certification will not apply to this installation method. This installation method must be deemed
acceptable by the Authority Having Jurisdiction (AHJ) prior to the indoor gas fireplace being installed.
OUTDOOR
AREA
Glass
Door Glass
Door
Glass
Door
Outside Wall
of House
7
Recommendations for Finishing of Clean View Installations
When finishing the wall around the fireplace, it is critical that the wall covering be fastened properly. It is acceptable to
pre-drill holes and use self-tapping screws which may be used to fasten a backer for tile, marble, etc. Screws being
installed through non-combustible board should be self-tapping type with a maximum length of 2 inches. Wall covering
fasteners, such as screws or nails, are not permitted in some locations.
Do not drill or install longer screws which may penetrate into the lower panel area as this may damage internal
components.
Only non-combustible materials may be used over the face of the appliance.
Finishing Recommendations (Obtained from professional construction contractors and finishers):
Frame unit with metal studs (minimum 20 gauge).
Notice: DurockR Brand Cement Board: The manufacturer recommends CGC SheetrockR Brand DurabondR 90
Setting- Type Drywall Compound rather than a ready-mix product for finishing.
Use fiberglass (mesh) tape for all joints in area of the fireplace.
Use Yellow joint mud (contains high amounts of glue) – two coats, finishing with one coat of green topping mud, sand
and prep for painting.
If not using a surround, a metal “L” Trim may be used to finish perimeter of DUROCK.
-A full single sheet of non-combustible board (no joints) above the unit is recommended if possible.
-It is preferred to attach the non-combustible board to framing only and not directly to the unit to allow for expansion and
contraction during normal operation.
-Lighter colored painted surfaces may discolor due to heat exposure.
Notice: Granite or other facing materials are not covered by the fireplace warranty. Natural stone and other facing
materials may crack regardless of how they are installed.
8
Mobile Home/Manufactured Housing Installation
This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the
Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for
Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in
Canada.
THE VENTED GAS FIREPLACE HEATERS IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES AFTER
FIRST SALE IN THE USA.
THE VENTED GAS FIREPLACE HEATERS IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES IN
CANADA.
Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National
Electrical Code in Canada.
An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer to
penetrate paint or protective coating to insure grounding.
Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.
For required venting components see venting installation in appropriate section of this manual.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat. In USA see local
codes.
Warning: Do not compromise the structural integrity of the manufactured home wall, floor
or ceiling, during installation of appliance or venting.
Appliance Must Be Secured To
Structure Using Supplied Nailing
Tabs And Or Fastened To Floor.
Use Existing Hole Or Remove
Existing Screw To Mount Ground
Wire (Nailing Tab Screw).
Serrated Or Star Washer
Ground Wire From Appliance To Steel
Chassis Of Mobile Home. USE 8GA
COPPER WIRE.
9
ZCV39 / ZCV42 Framing- Nailing Tab Guide
These Nailing Tabs can be used in two ways:
1/2” Drywall Flush with Face of Fireplace –
Fireplace and Combustible Wall to be covered
with a surround or Non-Combustible Materials
(e.g. Stone around Fireplace).
Framing Flush with Face of Fireplace -Fireplace to be covered
with Non-Combustibles (e.g. Concrete Board) for Flat Wall
appearance.
[Qty]2 Nailing Tabs are
located on each side of the
front frame.
Nailing Tab
Framing Stud
Drywall
Non-Combustible
Material (eg. Stone)
Nailing Tab
Framing Mount
Nailing Tab
Nailing Tab
Framing Stud
Drywall
Non-Combustible Material
(eg. Concrete Board)
Nailing Tabs
Must Be
Rotated 180°
And Folded
Back Onto
Framing Stud.
Nailing Tab
Framing Stud Framing Stud
Flush Surface
10
ZCV39 / ZCV42 Framing Your Gas Fireplace
This section is intended for qualified installers only. Before beginning, make note of where the gas and electrical accesses are
located on the unit. This will streamline the construction process. Furthermore, familiarize yourself with the venting and
clearance requirements (see Venting section) for this appliance. Failure to comply with those requirements can seriously
compromise the safety and operation of the fireplace.
Specifications
1. Cold climate installation recommendation: When installing this fireplace against non insulated exterior wall or chase,
it is recommended that the outer walls be insulated to conform to applicable insulation codes. Drywall & vapor barrier
must be installed over insulation to prevent contact of insulation and unit.
2. Choose fireplace location and frame in accordance with the fireplace framing dimensions specified (view diagrams).
3. Drywall or other combustible material can extend up to the Drywall Stops located on the sides of the un it, and up to
the bottom and top.
4. A Hearth is not required for this unit.
Certified for installation in a bedroom or bedsitting room. In Canada must be installed
with listed millivolt thermostat (In USA see local codes).
Stand-off Locations
Make note of where the stand-off locations are. These stand-offs are provided as indicators to illustrate the
boundaries for framing. Therefore, no framing material is permitted to extend beyond these stand -offs.
Vertical Venting in Cold Climates
In cold climate conditions where temperatures go below -10 degrees Celsius or 14 degrees Fahrenheit, we recommend
that the chase be insulated and where the vent pipe enters into the attic space that the pipe be wrapped with an insulated
Mylar sleeve. This will increase the temperature of the vent and help the appliance to vent properly in cold weather
conditions.
It is also important in vertical vented direct vent appliances that the appliance be operated daily during the winter months
as this will help stop the termination from freezing up. We recommend using a thermostat set at room temperature to
allow the unit to cycle.
For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The
purpose of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore,
when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making
it easier to startup.
Nailing Tabs
Caution: Standoffs on top
of the unit must be folded
into position & screwed
down Prior to installation.
Holes are provided in bottom of
unit to secure appliance to floor
after installation.
11
ZCV39 Locating Your Appliance
LOCATION KEY:
A. Flat on Wall
B. Across the Corner
C. As an Island
D. As a Room Divider
E. Flat on Wall Corner
F. Exterior Wall
See Mantel Leg Clearances Instruction for
the proper placement of fireplace.
Island installation with a top vent is
possible as long as the horizontal portion
of the vent system does not exceed 20
feet (6.1 m).
ZCV39 Fireplace Dimensions
LEFT SIDE
FRONT
TOP
12
ZCV39 Framing Dimensions
Determine whether face of fireplace will be:
• Flush with finished wall (e.g., for surround, cultured stone or other non combustible covering).
• Flush with framing (to be covered with concrete board for a Flat Wall appearance).
Refer to Nailing Tab Guide section also.
48” MIN for NG
60” MIN for LP
Plus Rise of 1/4”
Per Foot*
Fig.1
Framing for Horizontal Vent
Termination
(See Installation of Side
Wall Venting Section)
Vertical Venting MUST maintain 1” clearance to combustibles.
These structures are not load bearing.
Fig. 1
Recessed Combustible Wall
RIGHT SIDE
*For Propane Horizontal installations the venting must be an additional one foot above
the minimum vertical rise off the flue before going horizontal.
Framing Depth:
19” from back wall to
face of fireplace.
18-1/2” for Drywall flush
with face of unit.
13
ZCV39 Clearance to Combustibles
Clearance to Combustibles ZCV39
Front 36” [92cm]
Back (from Stand-offs) 0” [0cm]
Side (from Stand-offs) 0” [0cm]
Floor* 0” [0cm]
Minimum Ceiling Height (from bottom of fireplace) 55-1/2” [141cm]
Top (from Stand-offs) 0” [0cm]
Top of 90° Bend in minimum Enclosure of 55-1/2” 4” [10.2cm]
Top of 90° Bend in Enclosure over 55-1/2” 4” [10.2cm]
VENTING SYSTEMS
Top of Horizontal Pipe 1/1/2” [3.8cm]
Side & Bottom of Horizontal Pipe 1” [2.5cm] All Vent Systems
Vertical Vent Pipe 1” [2.5cm] All Vent Systems
*Note: If appliance is installed directly on
carpeting or other combustible material
other than wood flooring, a metal or wood
panel extending the full width and depth of
the appliance must be used. Carpet may
extend 1 inch above the floor of the
appliance.
48” MIN for NG
60” MIN for LP
Plus Rise of 1/4”
Per Foot*
14
ZCV39 Facing Requirements Required Non-Combustible Areas
FIREPLACE WITH SCREEN ONLY (AS SHIPPED) SHOWN HERE.
Refer to BASIC FINISHING Sections 1-6 for important finishing details.
This area can have
a combustible
surface (i.e. hearth)
Note: Do not drive excessively long screws into the face of the unit as internal parts may be damaged.
Recommended:
Non-Combustible 39-1/2” x 41”
This is to allow concrete board
to be screwed to framing if
used.
Recommended Non-
Combustible (i.e. Concrete
Board) Screwed to Framing
Recessed
Combustible Wall.
(Optional)
Refer to BASIC FINISHING Sections 1-6 for important finishing details.
Recommended Non-
Combustible (i.e.
Concrete Board) 39-
1/2” x 41”Screwed to
Framing
31-9/16”
Fireplace
Opening
48” MIN for NG
60” MIN for LP
Plus Rise of
1/4” Per Foot*
ZCV39
Fireplace
Opening
55-1/2”
MIN
Required:
ANY MATERIALS
COVERING THE FACE OF
THE FIREPLACE MUST BE
NON-COMBUSTIBLE (i.e.
brick, stone, tile, concrete
board).
15
ZCV42 Locating Your Appliance
LOCATION KEY:
A. Flat on Wall
B. Across the Corner
C. As an Island
D. As a Room Divider
E. Flat on Wall Corner
F. Exterior Wall
See Mantel Leg Clearances Instruction for
the proper placement of fireplace.
Island installation with a top vent is
possible as long as the horizontal portion
of the vent system does not exceed 20
feet (6.1 m).
ZCV42 Fireplace Dimensions
LEFT SIDE
FRONT
TOP
16
ZCV42 Framing Dimensions
Determine whether face of fireplace will be:
• Flush with finished wall (e.g., for surround, cultured stone or other non combustible covering).
• Flush with framing (to be covered with concrete board for a Flat Wall appearance).
Refer to Nailing Tab Guide section also.
52-1/2” MIN for NG
64-1/2” MIN for LP
Plus Rise of 1/4” Per
Foot*
Fig.1
Framing for Horizontal Vent
Termination
(See Installation of Side
Wall Venting Section)
Vertical Venting MUST maintain 1” clearance to combustibles.
These structures are not load bearing.
Fig. 1 Recessed Combustible Wall
RIGHT SIDE
*For Propane Horizontal installations the venting must be an additional one foot above
the minimum vertical rise off the flue before going horizontal.
Framing Depth:
19” from back wall to
face of fireplace.
18-1/2” for Drywall flush
with face of unit.
17
ZCV42 Clearance to Combustibles
Clearance to Combustibles ZCV42
Front 36” [92cm]
Back (from Stand-offs) 0” [0cm]
Side (from Stand-offs) 0” [0cm]
Floor* 0” [0cm]
Minimum Ceiling Height (from bottom of fireplace) 59.5” [151cm]
Top (from Stand-offs) 0” [0cm]
Top of 90° Bend in minimum Enclosure of 59.5” 3-1/2” [8.9]
Top of 90° Bend in Enclosure over 59.5” 3-1/2” [8.9]
VENTING SYSTEMS
Top of Horizontal Pipe 1/1/2” [3.8cm]
Side & Bottom of Horizontal Pipe 1” [2.5cm] All Vent Systems
Vertical Vent Pipe 1” [2.5cm] All Vent Systems
*Note: If appliance is installed directly on
carpeting or other combustible material
other than wood flooring, a metal or wood
panel extending the full width and depth of
the appliance must be used. Carpet may
extend 1 inch above the floor of the
appliance.
52-1/2” MIN for NG
64-1/2” MIN for LP
Plus Rise of 1/4”
Per Foot*
18
ZCV42 Facing Requirements Required Non-Combustible Areas
FIREPLACE WITH SCREEN ONLY (AS SHIPPED) SHOWN HERE.
Refer to BASIC FINISHING Sections 1-6 for important finishing details.
Note: Do not drive excessively long screws into the face of the unit as internal parts may be damaged.
Recommended:
Non-Combustible 42-5/8” x 44”
This is to allow concrete board
to be screwed to framing if
used.
Recommended
Non-Combustible
(i.e. Concrete
Board) Screwed to
Framing
Recessed Combustible
Wall (Optional) Recommended Non-
Combustible (i.e.
Concrete Board) 42-
5/8” x 44”Screwed to
Framing
34-11/16”
MIN
34-11/16”
Fireplace
Opening
ZCV42
Fireplace
Opening
52-1/2” MIN for NG
64-1/2” MIN for LP
Plus Rise of 1/4”
Per Foot*
39-1/8”
MIN
59-1/2”
MIN
This area can have
a combustible
surface (i.e. hearth)
Refer to BASIC FINISHING Sections 1-6
for important finishing details.
Required:
ANY MATERIALS
COVERING THE FACE OF
THE FIREPLACE MUST BE
NON-COMBUSTIBLE (i.e.
brick, stone, tile, concrete
board).
19
ZCV39 / ZCV42 Basic Finishing 1: With Screen Only
Step One: Frame Fireplace with nailing tabs oriented as
shown.
Step Two: Use Drywall to finish face of wall.
NOTE: Drywall will be flush with fireplace face.
Step 3: A brick, tile, or other non-combustible border
may be applied over fireplace face to conceal border.
IMPORTANT NOTE!: If installing tile, brick, or other non-
combustible material around the perimeter of the screen: you
MUST Leave 1” of the face exposed around the fireplace
opening on the Bottom and Sides, and 1-3/16” exposed on the
top. This is to install and remove the safety screen. See
drawings below. A Tile Lip Kit is Available. Part No. ZCV-TLK
Nailing Tab
1-3/16” MIN
Drywall
1”
M
I
N
Fireplace Frame
ZCV42
Fireplace
Opening
ZCV39
Fireplace
Opening
Required
Clearance
Required
Clearance Bottom
of Unit Bottom of Unit
20
ZCV39CSS / ZCV42CSS / ZCV48CSS Child Safety Screen Installation
To remove Safety Screen, WAIT UNTIL FIREPLACE IS COMPLETELY COOL. Push up at center of Screen Frame
and pull bottom away from fireplace.
⚠WARNING:
Wait until unit is COMPLETELY
cool before touching glass or
attempting to install or remove
Child Safety Screen.
Screen is locked in place.
Contents of Kit:
[1] Child Safety Screen- Ready to
Install
Assembly Instructions:
Attach screen to fireplace as per
instructions below.
Place hook at
bottom of
screen onto
frame of
fireplace below
Access Panel.
Push top of screen
up against fireplace
and hook onto
screws in side frame.
Push down on
screen to lock in
place.
21
ZCV39 / ZCV42 Surround Installations
Each Kit contains surround and [8] DT screws.
NOTE: ZCV39CSS or ZCV42CSS Safety Screen is required to use these surrounds.
All surrounds are mounted onto Screen as described below. Screen and surround are then mounted on unit as described in
Child Safety Screen Installation section.
Surrounds require a 5/16” space on top to allow for installation & removal.
If protruding facing materials (i.e., concrete board, brick or tile) are to be used, refer to Facing Material Dimension
Requirements section.
A Tile Lip Kit is available: ZCV-TLK. Follow instructions included with kit to use.
ZCV39S1 / ZCV39S1PF/ ZCV39S2PF / ZCV42S1 / ZCV42S1PF / ZCV42S2PF
Install Screen with Surround attached as described in in Child Safety Screen Installation section.
To Attach Surround to Screen:
1. Place surround face down on protected
surface.
2. Lay Screen onto back side of surround.
3. Fold up tabs on top & bottom of surround.
4. Drive screws into screen through holes in
top & sides as shown.
22
Bentley Series – 39 / 42 / 48 Inside Fit Safety Screens
ZCV39CSS2 / ZCV42CSS2 / ZCV48CSS2
To remove Safety Screens
WAIT UNTIL FIREPLACE IS COMPLETELY COOL.
Press down on upper clips and remove screen from fireplace glass door.
⚠WARNING:
Wait until unit is COMPLETELY cool
before touching glass or attempting to
install or remove Child Safety Screen.
Screen is locked in place.
Contents of Kit:
[1] Child Safety Screen
Hook Lower
Clip onto glass
door frame.
Press down and
push Upper Clip
under top glass door
frame.
SIDE VIEW
1-1/16”
3/4”
Safety
Screen
To install screens hook bottom clip onto glass
door frame, then press down and push upper
clip under top glass door frame, then release.
Clip will hook onto frame.
Note: Screen is symmetrical.
Front of
Appliance
NOTE: For installation of Surrounds
when using Inside Fit Safety Screens,
refer to VF Surround Installations in
the fireplace manual.
23
ZCV 39 / 42 / 48 -VF Surround Installations- Inside Fit Screens
ZCV39S1 / ZCV39S1PF / ZCV39S2PF / ZCV42S1 / ZCV42S1PF
For S1/ S1PF Surrounds:
Place surround face down on protected surface. Bend Top Hook and Lower Mount Tab up 90° from surface.
For S2PF Surrounds:
For All Surrounds:
1. Back off screws in top inside corners of fireplace Frame until about 1/8” of thread is exposed.
Remove Access Cover. Completely remove screws from lower inside corners of fireplace frame.
To remove Surround, WAIT UNTIL FIREPLACE IS COMPLETELY COOL. Push up at center of Surround Frame and
pull bottom away from fireplace.
3. Swing Lower
Tab Mount into
frame of fireplace
below Access
Panel support
bracket. Insert
screws and
tighten. Replace
Access Cover.
Bend down Screen
Tabs on Top and
Bottom of Surround.
Install Upper Hooks
and Lower Tabs.
Fold Mount Tabs up 90°
Bend Upper Hooks and
Lower Tabs slightly inward.
2. Push top of
surround up
against fireplace
and hook onto
screws in side
frame. Push
down to lock in
place.
24
ZCV39 / ZCV42 Basic Finishing 2: With S1 or S1PF Surround
Step One: Frame Fireplace with nailing tabs oriented as
shown.
Step Two: Use Drywall to finish face of wall.
NOTE: Drywall will be flush with fireplace face.
Step 3: Once wall is completely finished, Screen with Surround
may be installed. Surround will conceal edges of fireplace.
IMPORTANT NOTE!: If installing tile, brick, or other non-
combustible material around the perimeter of the surround:
you MUST Leave 4” of the face exposed around the fireplace
opening on the Bottom and Sides, and 4-1/16” exposed on the
top. This is to install and remove the surround. See drawings
below. A Tile Lip Kit is Available. Part No. ZCV-TLK
Nailing Tab
4-1/16” MIN
ZCV39
Fireplace
Opening
Drywall
4” MIN
Fireplace Frame
Required
Clearance
S1 Surround
Drywall
S1 or S1PF Surround
Drywall
(Continued on Next Page)
Bottom of Unit
25
S1PF Surround
Required
Clearance ZCV39
Fireplace
Opening
S1 Surround
S1PF Surround
ZCV42
Fireplace
Opening
ZCV42
Fireplace
Opening
Required
Clearance
Required
Clearance
Bottom of Unit
Bottom
of Unit
Bottom of Unit
26
ZCV39 / ZCV42 Basic Finishing 3: Concrete Board Behind S2PF Surround (3/4” Maximum Total Thickness)
Step One: Frame Fireplace with nailing tabs oriented as shown
(flush with face of fireplace).
Step Two: Use Concrete Board to cover fireplace face.
NOTE: Optional ZCV-TLK Tile Kit is available. Maintain
clearances shown. See bottom drawings also.
Step 3: Concrete Board with optional Tile Lip shown below.
IMPORTANT NOTE!: If installing tile, brick, or other non-
combustible material around the perimeter of the S2PF2 Surround,
Maintain clearances shown below. Also See Basic Finishing 4.
Nailing Tab
Optional ZCV-TLK Tile Kit
1-3/16” MIN
1”
M
I
N
Concrete
Board
Concrete Board
S2PF Surround
1”
M
I
N
1-3/16” MIN
Optional ZCV-TLK Tile Kit Concrete
Board Concrete Board
1-3/
4
”
M
I
N
1-15/16” MIN
ZCV39
Fireplace
Opening
Required
Clearance
ZCV42
Fireplace
Opening
Required
Clearance
27
ZCV39 / ZCV42 Basic Finishing 4: Stone or Brick Around S2PF Surround
Step One: Frame Fireplace with nailing tabs oriented as
shown.
Step Two: Use Drywall to finish face of wall.
NOTE: Drywall will be flush with fireplace face.
Step 3: A stone, brick, or other non-combustible border
may be applied over fireplace face to conceal border.
IMPORTANT NOTE!: If installing stone, brick, or other non-
combustible material around the perimeter of the surround:
you MUST Leave 1-3/4” of the face exposed around the
fireplace opening on the Bottom and Sides, and 1-15/16”
exposed on the top. This is to install and remove the surround.
See drawings below. A Tile Lip Kit (ZCV-TLK) is available.
Nailing Tab
1-15/16” MIN
Drywall
1-3/4” MIN
Fireplace Frame
Stone, Brick, etc.
S2PF Surround
Stone, Brick, etc.
ZCV39
Fireplace
Opening
Required
Clearance
ZCV42
Fireplace
Opening
Required
Clearance
Bottom
of Unit Bottom
of Unit
28
ZCV39 / ZCV42 Basic Finishing 5: Tile Border Behind S2PF Surround (3/4” Maximum Total Thickness)
Step One: Frame Fireplace with nailing tabs oriented as
shown.
Step Two: Use Drywall to finish face of wall.
NOTE: Drywall will be flush with fireplace face.
Step 3: A tile, brick, or other non-combustible border
may be applied over fireplace face to conceal border.
IMPORTANT NOTE!: If installing tile, brick, or other non-
combustible material around the perimeter of the surround:
you MUST Leave 1” of the face exposed around the fireplace
opening on the Bottom and Sides, and 1-3/16” exposed on the
top. This is to install and remove the surround. See drawings
below. A Tile Lip Kit (ZCV-TLK) is available.
Nailing Tab
1-3/16” MIN
Drywall
1”
M
I
N
Fireplace Frame
Drywall
Tile
Tile
Tile
S2PF Surround
ZCV39
Fireplace
Opening
Required
Clearance
ZCV42
Fireplace
Opening
Required
Clearance
Bottom
of Unit Bottom of Unit
29
ZCV39 / ZCV42 Basic Finishing 6: With MQZCV42DD & Stone, Brick, or Tile Border
Step One: Frame Fireplace with nailing tabs oriented as
shown.
Step Two: Use Drywall to finish face of wall.
NOTE: Wall will be flush with fireplace face.
Step 3: A stone, brick, or other non-combustible border
may be applied to the wall. Maintain clearances from
fireplace opening below.
IMPORTANT NOTE! When installing stone, brick, or other
material around the perimeter of the surround:
You MUST Leave 2-5/8” of the fireplace face exposed around
the fireplace opening on the Sides, 2” at the Bottom, and 3-
1/8” must be exposed on the top. This is to install and remove
the Door Frame. See drawings below.
A Tile Lip Kit (ZCV-TLK) is available.
Nailing Tab
Fireplace Frame
2-5/
8
” MI
N
Drywall
3-1/8” MIN
Stone, Brick, Tile, etc.
Back Frame of
MQZCV42DD Door
ZCV39
Fireplace
Opening
Required Clearance Required Clearance
ZCV42
Fireplace
Opening
2-5/8”
(Continued)
Bottom of
Fireplace
2” Bottom
of Fireplace
2-5/8”
30
1/2” Clearance is Required for Door to Open
All DD Doors are flush with bottom of appliance.
⚠ NOTE
FINISHED AREA IN FRONT OF
FIREPLACE (FLOOR, HEARTH, ETC.)
MUST BE FLUSH WITH BOTTOM
OF FIREPLACE WHEN USING
DESIGNER DOORS.
INSTALL BACK FRAME OF
DESIGNER DOOR ONTO
FIREPLACE BEFORE FINISHING
THE FIREPLACE.
FINISHED AREA IN
FRONT OF FIREPLACE
(FLOOR, HEARTH, ETC.)
1/2” Clearance
is required for
Door to Open
31
MQZCV39DD / MQZCV42DD Designer Door Installations
Each Kit contains: Back Frame, Front Frame, and Screen.
If protruding facing materials (i.e., concrete board, brick or tile) are to be used, refer to Facing Material Dimension
Requirements section.
Designer Doors require a minimum 1/8” space on top and sides to allow for installation & removal.
An optional Tile Lip Kit is available: ZCV-TLK. Follow instructions included with kit to use.
Back frame can be installed and used as tile lip also.
To Assemble Designer Door:
1. Slide Screen into Front Frame.
2. Set Hinge Sockets on Front Frame onto
Hinge Pins of Back Frame.
Front Frame
Back Frame
To Install Designer Door:
1. Remove Front Frame from Back
Frame.
2. Set Back Frame onto Lower Ledge
of fireplace below Access Panel.
3. Use Screws in top corners of
fireplace frame sides to attach
Back Frame to fireplace.
4. Insert Screen into Front Frame.
5. Set Hinge Sockets on Front Frame
onto Hinge Pins of Back Frame.
MQDD1 MQDD2 MQDD3
32
ZCV-TLK Tile Lip Kit
Contents of Kit: Qty. [4]
Tile Lip pieces 45-1/16”
long, Qty. [12] screws.
Instructions: Refer to the
charts below to find your
installation choice.
-Cut [2] tile lip pieces to
height of sides, and [2] to
length of top & bottom.
-Install onto face of fireplace
so that screwing flange will
be beneath facing materials.
NOTE: Pay close attention
to minimum clearance from
fireplace opening.
ZCV39
Fireplace Facing Choice Height of
Side Pieces
Side Clearance
from Opening
Length of Top &
Bottom Pieces
Top Clearance
from Opening
Bottom Clearance
from Opening
Screen Only 31-9/16” 1” 35” 1-3/16” 1”
ZCV39S2PF Surround
-with 1/2” thick facing
material behind
31-9/16” 1” 35” 1-3/16” 1”
ZCV39S2PF Surround
-Facing Materials Up to
Edge of Surround
33-1/16” 1-3/4” 36-1/2” 1-15/16” 1-3/4”
ZCV39S1 Hearth Mount
Surround
35-7/16” 4” 41”
(Top Only
Required)
4-1/16” No Bottom piece
required
ZCV39S1PF 4” Picture
Frame Surround
37-7/16” 4” 41” 4-1/16” 4”
ZCV39DD Designer Door 34-1/2” 2-5/8” 38-1/4” 3-1/8” 2”
(No Bottom piece
required if installed at
hearth level)
ZCV42 / MCVST42
Fireplace Facing Choice Height of
Side Pieces
Side Clearance
from Opening
Length of Top &
Bottom Pieces
Top Clearance
from Opening
Bottom Clearance
from Opening
Screen Only 34-11/16” 1” 39-1/16” 1-3/16” 1”
ZCV42S2PF Surround
-with 1/2” thick facing
material behind
34-11/16” 1” 39-1/16” 1-3/16” 1”
ZCV42S2PF Surround
-Facing Materials Up to
Edge of Surround
36-3/16” 1-3/4” 40-9/16” 1-15/16” 1-3/4”
ZCV42S1 Hearth Mount
Surround
38-9/16” 4” 45-1/16”
(Top Only
Required)
4-1/16” No Bottom piece
required
ZCV42S1PF 4” Picture
Frame Surround
40-9/16” 4” 45-1/16” 4-1/16” 4”
ZCV42DD Designer Door 37-5/8” 2-5/8” 42-1/4” 3-1/8” 2”
(No Bottom piece
required if installed at
hearth level)
33
39ZCV Mantel Clearances
Mantel Leg Clearances
Before installing any mantels it is
important to determine the combustibility
of its material(s). There are two types of
mantels to consider: Combustible and
Non-Combustible.
A Combustible Mantel is one that
consists of material(s) that may discolor,
combust, or lose its integrity in the
presence of heat. These types of mantels
must strictly conform to the dimensional
requirements shown.
Conversely, a Non-Combustible Mantel
is one that is constructed with material(s)
that will not combust. Check your local
codes and regulations to determine
whether your mantel is combustible or
Non-Combustible.
The advantage to Non-Combustible
Mantels is that it may extend right up to
the tile lip of the fireplace. Combustible
mantels must adhere to the dimensional
restrictions shown.
-Combustible Objects on Non-
Combustible Mantel Warning-
Combustible objects must not be placed
on a Non-combustible Mantel unless the
mantel meets the dimensional
requirements for a Combustible Mantel.
Determine whether your mantel
conforms to the requirements of a
Combustible Mantel.
Adjacent Wall
Adjacent Wall
Top View
Mantel
Dimensions are
from front face or
Non-Combustible
Facing Materials
covering fireplace.
34
42ZCV Mantel Clearances
Mantel Leg Clearances
Before installing any mantels it is
important to determine the
combustibility of its material(s). There
are two types of mantels to consider:
Combustible and Non-Combustible.
A Combustible Mantel is one that
consists of material(s) that may
discolor, combust, or lose its integrity
in the presence of heat. These types
of mantels must strictly conform to the
dimensional requirements shown.
Conversely, a Non-Combustible
Mantel is one that is constructed with
material(s) that will not combust.
Check your local codes and
regulations to determine whether your
mantel is combustible or Non-
Combustible.
The advantage to Non-Combustible
Mantels is that it may extend right up
to the tile lip of the fireplace.
Combustible mantels must adhere to
the dimensional restrictions shown.
-Combustible Objects on Non-
Combustible Mantel Warning-
Combustible objects must not be placed
on a Non-combustible Mantel unless the
mantel meets the dimensional
requirements for a Combustible Mantel.
Determine whether your mantel
conforms to the requirements of a
Combustible Mantel.
Adjacent Wall
Adjacent Wall
Top View
Mantel Dimensions
are from front face
or Non-Combustible
Facing Materials
covering fireplace.
35
ZCV39 / ZCV42 51UHS Box
Included with base model.
The 51-UHS is designed for millivolt and IPI units for in-unit installation of the Remote Receiver, Fan Control Module, and the IPI
Module. 51-UHS can be inserted & removed from beneath fireplace through access panel opening (Remove glass door first).
NOTE: When using a remote control, the 51-UHS must be used. Batteries for Remote Receiver can be changed by lifting 51-UHS up
through opening.
51-UHS can be inserted & removed from beneath fireplace through access panel opening (Remove glass door first).
COMPONENT LOCATIONS (See Each Section For Connections & Wiring)
Remote Receiver
IPI Module
Fan Control Module
Access Panel
51-UHS Box
Batteries
NOTE: The gas line
connection may be made of
1/2” rigid pipe or an
Approved Kingsman Flex
Connector, such as
FP15GC. Since some
municipalities have
additional local codes, it is
always best to consult your
local authorities and the
current CAN/CGA - B149.1
or .2 installation code in
Canada or the National
Fuel Gas code ANSI
Z223.1 in the U.S.A
Gas line
Fan
UHS Box ULK Transformer Valve Power Vent Control Module 36
ZCV39 / ZCV42 Z46FK Fan Kit Installation
The fan can be installed through
the side of the fireplace.
If fireplace is already installed, the
burner pan must be removed to
install the fan (See Burner System
Removal section).
To install the fan from the side of
the unit, remove the two screws in
the Fan Access Cover on the left side
of the fireplace. Bend the cover up
and pull bottom tab down. Insert fan through opening as shown.
Mount fan on tabs in bottom of fireplace. Connect fan as per wiring diagram below. Replace all components.
Fan Speed Control is located outside of fireplace. Thermodisc is Located under Burner pan.
⚠ WARNING
Electrical Grounding Instructions
This appliance is equipped with a three prong (grounding) plug for your protection against
shock hazard and should be plugged directly into a properly grounded three-prong
receptacle. Do not cut or remove the grounding prong from this.
Before Servicing
1. Ensure all power supply is shut off.
2. Label all wires prior to disconnecting when servicing control. Wiring errors can cause
improper and dangerous operation.
3. For fan servicing: Vacuum and clean lint/dirt build-up on the fan blades and motor.
4. When resealing the Burner Pan, use Mill Pac.
Fan Speed
Control
(Located
Outside of
Fireplace)
Thermodisc
Located under Burner pan
NOTE: Do not allow cords or wires to come
into contact with the firebox or the underside
of the burner pan.
Fan Mount Tabs
37
Split Receptacle- Fan Speed Control Outside of Fireplace
If you plan to locate the variable speed control switch for the fan outside of the fireplace and you require a constant source
of AC power inside the unit for another accessory such as lights or an IPI valve system, follow one of the procedures
below.
WARNING WARNING WARNING
A qualified electrician must connect
electrical wiring to junction outlet for
built-in installation.
Follow all codes.
Electrical Grounding Instructions –
This appliance is equipped with a
three – pronged (grounding) plug for
your protection against shock hazard
and should be plugged directly into a
properly grounded three-prong
receptacle.
Label all wires prior to disconnection
when servicing controls. Wiring errors
can cause improper and dangerous
operation. Verify proper operation and
servicing.
Caution: Electrical installation to be done by a qualified installer. All wires must be connected and grounded in accordance with
CSA Standard C22.1- Canadian Electrical Code part 1 or with the National Electrical Code, ANSI /NFPA 70 (latest edition) and /or in
accordance with local codes.
Switch Controlled Split Receptacle With Switch At START Of Cable Run
Switch Controlled Split Receptacle With Switch At END Of Cable Run
38
ZCV39PL / ZCV42PL Liner Installation
Step One: Remove Log Holder.
Step Two: Place Back Liner against back wall of firebox.
Step Three: Tilt and slide left and right Side Liners
into place.
Step Four: Fix Side Liners in place using Liner Retainer Clips.
Step Five: Reinstall all components.
NOTE: For Ceramic Glass units (ZCV39NH, ZCV39NEH,
ZCV39LPH, ZCV39LPEH, ZCV42NH, ZCV42NEH,
ZCV42LPH, and ZCV42LPEH) burner must be removed. See
Burner Removal section of manual.
⚠ WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts
specifically approved with this appliance may result in property damage or personal injury.
ZCV39PL / ZCV42PL Consists of:
[1] – Back Liner
[1] – Left Side Liner
[1] – Right Side Liner
[2] – Liner Retainer Clips
⚠ Note: Warping and Discoloration of Porcelain or Painted Metal Liners Is Not Covered Under Warranty.
Both Porcelain and Painted Metal Liners may discolor and warp during norm al operation of your appliance.
This is normal, and not considered a defect.
FLANGE FACING
FRONT OF FIREPLACE
Back Liner goes
behind lip of
burner pan. Top Corner of side
liner fits between top
and side bends of
back liner
39
ZCV39 RLT / RLH / RRH / RLS & ZCV 42RLT / RLH / RRH / RLS Brick Liner Installation
NOTE: To use with GT Glass Tray, refer to Cutting Refractory Liners page in manual.
Step Two: Place Back Liner against back wall of firebox.
Step Three: Tilt and slide left and right Side
Liners into place.
Step One: Remove Log Holder.
Step Four: Fix Side Liners in place using Liner
Retainer Clips.
Step Five:
Reinstall Log
Holder.
NOTE: For Ceramic Glass units (ZCV39NH, ZCV39NEH,
ZCV39LPH, ZCV39LPEH, ZCV42NH, ZCV42NEH,
ZCV42LPH, and ZCV42LPEH) burner must be removed.
See Burner Removal section of manual.
⚠ WARNING:
Failure to position the
parts in accordance with
these diagrams or failure
to use only parts
specifically approved with
this appliance may result
in property damage or
personal injury.
40
ZCV39 / ZCV42 -Cutting Refractory Liners to work with GT Glass Trays-
Refractory Liners must be cut if they are to be used with a
Glass Tray.
Caution: Liners are extremely fragile. Handle with
care.
1. Using a utility knife, measure and cut Back Liner,
removing the two side portions at the bottom.
2. Make a cardboard template using the following dimensions:
3. Use this template to mark and cut the bottom of the side liners.
1”
1-7/8”
3-3/8”
10-3/4”
1-1/8”
10-3/4”
LEFT SIDE LINER RIGHT SIDE LINER
1-1/8”
3-3/8”
1-7/8” 1-7/8”
1”
4-3/8” 4-3/8” 3-3/8”
1”
10-3/4”
1-1/8”
41
ZCV39GT/ ZCV42GT Glass Tray Setup
Parts List: [1] Glass Tray,[1] Pilot Shield, [1] Glass Retainer, [3] DT Screws.
NOTE: To use with Refractory Liners, refer to Cutting Refractory Liners page in manual.
Installation: Remove Log Holder and Log Grate.
Place Glass Tray over Burner. Insert Pilot Cover into slots in Glass Tray.
DO NOT COVER PILOT SHIELD AREA WITH MEDIA.
⚠ WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts
specifically approved with this appliance may result in property damage or personal injury.
Visually Inspect Pilot Shield Monthly
for signs of deterioration due to flame
exposure. Replace if necessary.
Glass Retainer may be attached to Glass Tray if desired.
Glass Tray sits behind Door Latch Screws.
Glass Tray sits behind Door Latch Screws.
42
ULK2 Universal Light Kit (Optional Accent Lighting Kit)
NOTE: Must be used with ZCV39GT/ ZCV42GT Glass Tray
INSTALLATION:
STEP 1: Remove Burner (See Burner Removal Section). Remove Cover Plate. Remove old sealant.
STEP 2: Insert Lamp Wires through access hole in firebox. Apply New Sealant (Mill-Pac). Secure Lamp Plate with
screws.
Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian
National Electrical Code in Canada.
Contents of Kit:
[2] 12V Halogen Lamps
Lamp Plate with Insulated Studs & wiring
12VAC Transformer with 3 prong plug & wire connectors
Light Switch & Cover Plate c/w10ft wire c/w [1] Loose
Female & [1] Loose Male wire connector
Inside Firebox
Bottom of Firebox
Lamp Lamp
Connect Switch Here
43
ZCV39 / ZCV42
STEP 3: Place Lamps in position in firebox. Attach to fireplace with a single screw at the locations shown above for
each unit. Lamps can be placed facing upward or sideways. Replace burner and false bottom if used, along with pilot
shield.
STEP 4: Connect switch wires between lamp wire
and transformer (see schematic). Connect
remaining lamp wire to transformer. Transformer
can then be plugged in and the housing fastened
to the bottom of the fireplace.
Glass may be used to cover perforations in false bottom
120 VAC
ULK TRANSFORMER ASSEMBLY WHEN PLUGGED INTO FAN CONTROL MODULE
Screw Screw
ULK
TRANSFORMER
ASSEMBLY
44
ZCV39 / ZCV42 LogF3- 7 Piece Setup
NOTE: Set Primary Air Opening at 1/8” for Natural Gas. Refer to Gas Conversion and Burner Removal sections in manual.
These items
are supplied
with the
fireplace:
Log 1 is placed on the Log Holder against back wall of
firebox. Place Log 2 and Log 5 as shown.
Log 4 is placed on left side of Burner on Log Tabs.
Log 3 is placed on right side of Burner on Log Tabs.
Log 6 is placed on left side against Log 4 as shown.
Log 7 is placed across Log 5 and Log 3 as shown.
⚠ WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts
specifically approved with this appliance may result in property damage or personal injury.
7
6
Embers, Lava Rock &
Insulation Wool on Burner
Lava Rock on Firebox
Bottom
5
3
1
2
3 4
5
Pull up [4] Log Tabs on
Burner. Match Holes in
Logs 3 & 4.
6 7
1
2
4
Embers
Insulation
Wool Lava
Rock
Pull Up [4] Log Tabs
45
ZCV39 / ZCV42 Log C3 / F3 - 5 Piece Setup
NOTE: Set Primary Air Opening at 1/8” for Natural Gas. Refer to Gas Conversion and Burner Removal sections in manual.
*These items are supplied with the fireplace:
Pull up [4] Log Tabs on Burner.
Match with Holes in Logs 3 & 4.
Log 1 is placed against back wall of firebox. Log 2 is placed against left back wall of firebox.
Log 3 is placed on right side Log Tabs.
Log 4 is placed on left side Log Tabs.
Log 5 is placed against right back wall of firebox.
⚠ WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts
specifically approved with this appliance may result in property damage or personal injury.
*Embers
*Lava Rock
5 4
2
Pull Up [4] Log Tabs
Embers, Lava Rock &
Insulation Wool on Burner
*Insulation Wool
Lava Rock on Firebox
Bottom
1
3
1
2
3 4
5
46
MQLOGF39BW 7 Piece Birch Log Set MQZCV39 / 42
1
NOTE: THESE COMPONENTS ARE SUPPLIED
WITH THE FIREPLACE.
Lava Rock
Embers
Insulation
Wool
2
3
4
5
6
7
1
2
3
Lava Rock
5
7
4
6
Lava Rock
Lava Rock
Place Wool & Embers
on Burner in between
Log 3 & Grate.
Place on Log Holder
behind Burner.
Pilot
Place on Log
Holder behind
Burner.
Place on the
center of the
Burner.
Place in between
Grate Bars as
shown.
Place in between
Grate Bars as
shown.
⚠ WARNING: Failure to position the parts in
accordance with these diagrams or failure to use
only parts specifically approved with this
appliance may result in property damage or
personal injury
Lava Rock
Embers
Insulation
Wool
47
ZCV39 / ZCV42 MQ42D
STEP 1:
Place LOG 1, LOG 2, and LOG 3
as shown.
NOTE: If Crushed Glass and
ULK2 Light Kit are used, place
Glass onto front area of Burner
and over left and right rear lights.
Place Log 4 on the center-left site of the
burner as shown.
Place Log 5 as shown.
2
Embers, Lava Rock &
Insulation Wool on Burner Lava Rock on Glass Tray
1 3
*NOTE: THESE ITEMS ARE SUPPLIED WITH
THE FIREPLACE:
LOG 1
LOG 2
LOG 3
LOG 4
LOG 5
LOG 6
PILOT
LOG 4
PILOT
LOG 5
NOTE: ZCV39GT OR ZCV42GT REQUIRED.
*Lava Rock
*Embers
*Insulation Wool
48
Place Log 6 as shown above.
Setup is complete.
⚠ WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts
specifically approved with this appliance may result in property damage or personal injury
LOG 6
49
RBCB1 -Cannonballs- Installation Instructions
*Must be used with ZCV39GT/ ZCV42GT Glass Tray
Assorted size and colors. Place randomly as desired inside fireplace.
Can be used with MQ Glass, MQ Ember, and / or Lava Rock. Do not place Cannonballs directly on burner ports.
If sooting occurs change position of or remove affected objects.
MQ Glass can be placed directly on Burner and on Glass Tray.
MQ Ember can be placed directly on Burner Only.
Lava Rock (Supplied with Base Unit) CANNOT be placed on Burner. Place Lava Rock in channel in front of
Glass Tray & on Glass Tray.
NOTE
Pilot Area Must Not Be Covered, as delayed ignition can occur.
Do not place Cannonballs directly on burner ports.
*Pilot Shield should be visually
inspected monthly for signs of
deterioration due to flame
exposure. Replace if necessary.
Pilot Area Must Not
Be Covered
50
MQ Dealer Accessories for ZCV39 / ZCV42
The following Accessories are available through MQ Dealers only.
ACCESSORY ITEM DESCRIPTION GLASS (MQG5W, MQG5C, MQG5A, MQG5B, MQG5ZG)
If you wish to use this media evenly spread the glass embers onto the
false bottom and burner. Ensure the glass embers do not excessively
overlap as this will affect the flame pattern. Use care when placing
glass embers near the pilot area so as not block or have the glass fall
over the crossover holes from the pilot to the burner, as delayed
ignition can occur.
The following types of glass are approved:
½” Ember Glass Material from American Fireglass.
Maximum amount: ZCV39: Natural Gas is 15 lbs., Propane units 15 lbs.
ZCV42: Natural Gas is 20 lbs., Propane units 20 lbs.
Liquid Glass from Firegear.
Maximum amount: ZCV39: Natural gas is 15 lbs.
ZCV42: Natural gas is 20 lbs.
Not recommended for Propane appliances.
MQG5W* Decorative Glass 1/2” White
MQG5A* Decorative Ember Glass Cobalt Blue
MQG5B* Decorative Ember Glass - Black
MQG5ZG* Decorative Glass- Zircon Glacier Ice
NOTE: All glass is sold in 5 pound bags.
MQ39D* Driftwood Log Set- 4pcs.
MQROCK2* Rock Set Natural
MQROCK3* Rock Set Multi-Color
MQSTONE* Decorative Stones
MQEMBER* Glowing Embers
MQLOG F9 Log Set- 9pcs
*Must be used with ZCV39GT/ ZCV42GT Glass Tray
MQG5ZG Decorative Glass- Zircon Glacier Ice (15Lbs. for ZCV39 / 20Lbs. for ZCV42)
Must be used with ZCV39GT/ ZCV42GT Glass Tray
Pilot Area Must Not
Be Covered
*Pilot Shield should be visually
inspected monthly for signs of
deterioration due to flame
exposure. Replace if necessary.
Use of any other glass can alter the performance of the unit and is not covered
under warranty.
Discoloration of glass media may occur if placed on the burner, this is not
covered under warranty.
WARNING
Pilot Area Must Not Be Covered,
as delayed ignition can occur.
Do not change or substitute the
glass ember material provided with
this fireplace. If replacing, use only
replacement glass embers
available from your local
authorized dealer.
NOTE
Pilot Area Must
Not Be
Covered, as
delayed ignition
can occur.
Glass Retainer (supplied with Glass Tray)
may be attached to Glass Tray if desired.
51
MQ39D Driftwood Log Set- 4pcs - Must be used with ZCV39GT/ ZCV42GT Glass Tray
Place Log 1 on left side of fireplace against the back wall of the firebox.
Place Log 2 on the right side of fireplace against the back wall of the firebox as shown.
Pull up Log Tabs on Burner. Match these with holes in bottom of logs 3 & 4.
Place Logs 3 & 4 on the burner in the center of fireplace as shown. Do not place directly on burner ports.
If sooting occurs change position of logs or remove affected objects.
MQROCK2, MQROCK3 - Must be used with ZCV39GT/ ZCV42GT Glass Tray
Place rocks randomly onto False Bottom and Burner. Do not place directly on burner ports.
Not all rocks will be used on some installations.
If sooting occurs change position of or remove affected objects.
NOTE
Pilot Area Must Not Be Covered, as delayed ignition can occur.
MQRock2
Or
MQRock3
1
2
4
NOTE
Pilot Area Must
Not Be
Covered, as
delayed ignition
can occur.
3
Lava Rock (supplied with Base Unit).
Do not place on Burner.
MQ Stone (shown), MQ
Rock 2 or 3, or MQ Glass
can be placed on Glass Tray.
Insulation Wool & MQ EMBER (shown,
supplied with Base Unit), or MQ Glass can
be placed on Burner.
MQ EMBER (shown) can be
placed on Burner.
MQ Glass can be placed on
Burner and Glass Tray.
Lava Rock (Supplied with Base
Unit). Do not place on Burner.
52
MQ STONE DECORATIVE STONE SET- Must be used with ZCV39GT/ ZCV42GT Glass Tray
Place Stones onto False Bottom and Burner. Do not place directly on burner ports or Pilot Area.
Not all stones will be used on some installations.
If sooting occurs change position of or remove affected objects.
MQEMBER-
To be placed directly on Burner and Burner Ports.
Place these glowing ember chunks randomly. May be used with or without other accessories.
NOTE
Pilot Area Must Not Be Covered, as delayed ignition can occur.
*Pilot Shield should be visually
inspected monthly for signs of
deterioration due to flame
exposure. Replace if necessary.
Pilot Area Must Not
Be Covered
Lava Rock (Supplied with Base
Unit). Do not place on Burner.
MQ Stone can be placed
on or around Burner.
MQ EMBER (shown) can be placed on Burner.
MQ Glass can be placed on Burner and Glass Tray.
53
MQ Log F9 Setup
NOTE: Set Primary Air Opening at 3/16” for Natural Gas. Refer to Gas Conversion and Burner Removal sections in manual.
Pull up [4] Log Tabs on Burner.
Match with Holes in Logs 4 & 5.
Logs 1-3 are placed against back wall of firebox.
Logs 4 & 5 are placed onto Log Tabs on Burner.
LOG 6 PLACEMENT- NATURAL GAS LOG 6 PLACEMENT- PROPANE
Log 6 & 7 are placed as shown, depending on which fuel is used.
⚠ WARNING: Failure to position the parts in accordance with these diagrams or failure to use only
parts specifically approved with this appliance may result in property damage or personal injury.
(Continued)
1
2 3
4 5
6
9
8
7
Pull Up [4] Log Tabs
*Lava Rock
*Embers
2
*Insulation
Wool 10
3
*10 Piece Log Set. Lava Rock, Insulation Wool, and Embers are supplied with fireplace.
1
5 4
6 7
6
7
54
Logs 8-10 are placed along Front Grate.
Lava Rock on
Firebox Bottom
Embers &
Insulation Wool
On Burner
8
9 10
55
ZCV39 / ZCV42 / MCVST42 / MCVP42 Door Installation
To install Door:
1. Remove Access Cover below Glass Door.
2. Engage door in lower latches at an angle of
between 15 and 30 degrees.
3. Swing door up and pull top latches over door lip at each corner.
4. Replace Access Cover below Glass Door.
30°
15°
⚠WARNING:
Wait until unit is COMPLETELY
cool before touching glass or
attempting to install or remove
Glass Door.
Bottom Latch Door
56
Door and Glass Information
Glass Cleaning
It will be necessary to clean the glass periodically. During startup, condensation, which is normal, forms on the inside of the glass, and
causes dust, lint etc. to cling to the glass surface.
Also, initial paint curing can deposit a slight film on the glass. It is therefore recommended that initially the glass be cleaned two or three
times with a fireplace glass cleaner. After that, the glass should be cleaned two or three times a season depending on the
circumstances.
Glass Replacement
ZCV39N, ZCV39NE, ZCV39LP, ZCV39LPE, ZCV42N, ZCV42NE, ZCV42LP, ZCV42LPE must use tempered glass. Must be 5mm thick.
Only Robax ceramic or coated Neoceram glass may be used for replacement for Models ZCV39NH, ZCV39NHE, ZCV39LPH,
ZCV39LPHE, ZCV42NH, ZCV42NHE, ZCV42LPH, and ZCV42LPHE. Glass must be minimum 5mm thick.
To replace glass, clean all materials from the door frame. Scrape off old silicone all the way down to the metal. Using high-temp silicone
[rated up to 500°F (260°C)] apply a continuous bead of approximately 1/8”-3/16” to all four [4] sides of the frame. With the frame resting
on a flat surface, insert the new glass with a new gasket. Gently press the glass into the silicone. Be careful not to use excessive force
on the glass. Let the silicone dry for approximately 15-20minutes.
Use caution when removing broken glass. Wear gloves.
Removal of the Glass Door
1. Remove the door by unlatching the 2 top latches. Simply place 2 fingers in the grooves, and pull and lift upward slightly.
2. Once the top of the door is unlatched, pull it outward and lower it to unlatch the bottom.
3. To re-install, place the Bottom Door Ledge into the 2 Lower Latch assemblies first. Then swing the door closed to seal it against
the firebox cavity. Re-latch the Upper Latch assembly to secure the door to the appliance.
Spring Replacement
*Over time, the door latch springs (P/N# 36HB-123 for
51MQ-123A and P/N# 33IDV-123 for 33IDV-123A ) may
need to be replaced if tension is lost.
1. To replace latch spring, remove the 2 hex screws
(located in the firebox) that secure the latch assembly in
place.
2. Once the screws are removed the latches will slide out of
place.
3. Remove the locknut from the latch assembly and replace
the spring. Re-tighten the locknut until 2 thread turns are
beyond the locknut. This is critical for proper tension.
Replace latch assembly.
⚠ Cautions and Warnings
Do not clean when the glass is hot.
The use of substitute glass will void all product warranties (see Glass Replacement in this section).
Care must be taken to avoid breakage of the glass.
Do not operate this fireplace without the glass front or with a broken glass front.
Do not strike or abuse the glass.
Upper Latch
Assembly
51MQ-123A
Lower Latch
Assembly
33IDV-123A
57
Gas Line Installation
This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA -
B149.1 or .2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 i n
the U.S.A.
1. The gas pipeline can be brought in through
either the right or the left side of the appliance.
A knockout is provided at either location to allow
for the gas pipe installation and testing of any
gas connection.
2. The gas control inlet is 3/8” NPT. Typical
installation layout for rigid pipe is shown at right.
3. When using copper or flex connector, use
only approved fittings. Always provide a union
so that gas line can be easily disconnected for
burner or fan servicing. See gas specification for
pressure details and ratings.
4. When a vertical section of gas pipe is
required for the installation, a condensation trap
is needed. See CAN/CGA-B149.1 or .2 for code
details.
5. For natural gas, a minimum of 3/8” iron pipe with gas minimum pressure of 4.5” w.c. must be used for supply from the gas meter.
Consult with the local gas utility if any questions arise concerning pipe sizes.
6. A 1/8” NPT plugged tappings are accessible for test gauge connection both on the inlet and outlet of the gas valve.
7. Turn the gas supply ON and check for leaks. DO NOT USE OPEN FLAME FOR THIS PURPOSE. Use an approved leak testing
solution.
8. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure
testing of that system at test pressures in excess of 1/2 PSIG (3.5 KPa).
9. The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve during any pressure
testing of the gas sup- ply piping system at test pressures equal to or less than 1/2 PSIG (3.5 KPa).
Gas Specifications
MODELS ZCV39N
ZCV39NE
ZCV39NE2
ZCV39LP
ZCV39LPE
ZCV39LPE2
ZCV39NH
ZCV39NHE
ZCV39NHE2
ZCV39LPH
ZCV39LPHE
ZCV39LPHE2
ZCV42N
ZCV42NE
ZCV42NE2
ZCV42LP
ZCV42LPE
ZCV42LPE2
ZCV42NH
ZCV42NHE
ZCV42NHE2
ZCV42LPH
ZCV42LPHE
ZCV42LPHE2
Fuel Natural Propane Natural Propane Natural Propane Natural Propane
Gas
Control
Millivolt / IPI Millivolt / IPI Millivolt / IPI Millivolt / IPI Millivolt / IPI Millivolt / IPI Millivolt / IPI Millivolt / IPI
INPUT
Maximum 25,000 BTU 25,000 BTU 28,000 BTU 29,000 BTU 25,000 BTU 25,000 BTU 29,500 BTU 29,000 BTU
Low 16,750 BTU 20,000 BTU 19,000 BTU 23,000 BTU 16,500 BTU 19,500 BTU 20,000 BTU 23,000 BTU
Orifice
Size
(0-4500ft)
#38 1/16” #37 #51 #38 1/16” #36 #51
Air
Shutter
1/8” Fully Open 1/8” Fully Open 1/8” Fully Open 1/8” Fully Open
Gas Inlet Size S.I.T. 820 Nova, 3/8” NPT
Gas Supply Pressure Minimum Normal Maximum
Natural Gas 5.5” 7” 9”
Propane 11” 11” 12”
Manifold Pressure Natural Gas Propane
Manifold Pressure High 3.5 IN. W.C./.87 KPa 10 IN. W.C./2.61 KPa
Manifold Pressure Low 1.6 IN. W.C./.40 KPa 6.3 IN. W.C./1.57 KPa
3/8” UNION
1/2” X 3/8” SHUTOFF
VALVE
3/8” NIPPLE 1/2” GAS SUPPLY
NOTE: The gas line connection may be made of 1/2” rigid pipe or an Approved Kingsman Flex Connector, such as FP15GC.
Since some municipalities have additional local code s, it is always best to consult your local authorities and the current CAN/CGA -
B149.1 or .2 installation code in Canada or the National Fuel Gas code ANSI Z223.1 in the U.S.A
Important: Always check for gas leaks with a soap and
water solution. Do not use open flame for leak testing.
For the state of Massachusetts a T-handle gas
shut-off valve must be used on a gas
appliance. This T-handle gas shut-off valve
must be listed and approved by the state of
Massachusetts. This is in reference to the state
of Massachusetts state code CMR238.
Shutoff valves installed in tubing systems shall be
rigidly and securely supported independently of the
tubing.
58
Millivolt System, Lighting, and Burner Control
FOR YOUR SAFETY READ BEFORE LIGHTING
BEFORE LIGHTING
A This appliance has a pilot which must be lighted by hand. When
lighting the pilot, follow these instructions exactly.
B Smell all around the appliance area for gas. Be sure to smell next
to the floor because some gas is heavier than air and will settle on
the floor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light an appliance.
Do not touch any electrical switch; do not use any phone in your
building.
Immediately call your gas supplier from a neighbour’s phone. Follow the
gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
C Use only your hand to push or turn the gas control knob. Never use
tools. If the knob will not push in or turn by hand, don’t try to repair it.
Call a qualified technician. Force or attempted repair may result in a fire
or explosion.
D Do not use the appliance if any part has been under water. Immediately
call a qualified service technician to inspect the appliance and to
replace any part of the control system which has been under water.
LIGHTING INSTRUCTIONS
1. Stop! Read the safety information above this label.
2. Set the thermostat to lowest setting.
3. Turn off all electrical power to the appliance.
4. Locate valve under the burner assembly.
5. If the control knob is not already in the off position, i.e. the word
“OFF” in the 9 o’clock position, then push in the gas control knob
slightly and turn clockwise to “OFF”. NOTE: Knob cannot be
turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do
not use force.
6. Wait five [5] minutes to clear out any gas. If you then smell gas.
STOP! Follow “B” in the safety information above on this label. If
you don’t smell gas then go to the next step.
7. Now push in the control knob slightly and turn counter-clockwise
to the “PILOT” position.
8. Push in the control knob all the way and hold it. With the other
hand push in the red igniter button until you hear a click. Now
observe closely the pilot burner located on the rear center-left
hand side of the main burner.
If a flame has appeared then continue to depress the control knob for 20
seconds. If the flame did not appear then continue to depress the red
igniter button every 5 seconds until a flame is established. NOTE: If
after 30 seconds a flame has not yet been established then turn the
control knob back to the off position and repeat steps 5, 6 & 7.
9. Once the pilot has been established hold the control knob in the
depressed position for approximately 25 seconds before releasing. If
the flame goes out then repeat steps 7 and 8.
If the knob does not pop up when released, stop and immediately call
your service technician or gas supplier.
If the pilot will not stay lit after several tries, turn the gas control to
“OFF” and call your service technician.
10. Now turn the control knob to the “ON” position. The burner will not light
unless the wall switch thermostat or remote control is turned “ON” or in
the case of the thermostat there is a call for heat.
11. Close the access door and turn all electrical power back to the
appliance.
12. The pilot must be turned off when the unit is not in use.
TO TURN OFF THE APPLIANCE
1. Set the thermostat to lowest setting.
2. Turn off all electric power to the appliance if service is to be
performed.
3. Open the control access door.
4. Push in the gas control knob slightly and turn clockwise to the “OFF”
position. Do not force.
5. Replace control access panel.
Recommended Maximum Lead Length (Double Wire)
When Using Wall Switch or Thermostat
Wire Size Max. Length
14ga 100ft [30.4m]
16ga 64ft [19.5m]
18ga 40ft [12.1m]
20ga 25ft [7.6m]
22ga 15ft [4.5m]
CAUTION: DO NOT WIRE 120V POWER TO
MILLIVOLT SWITCHES OR THERMOSTAT.
NOTE: Only one on/off device (manual on/off, remote control, or hard wired thermostat) should be connected to the
appliance at any one time, this is most important when installing an insert or stove as the on/off rocker switch is installed at
the factory.
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property
damage, personal injury or loss of life.
To ON/OFF,
Wall Switch,
Thermostat*, Or
Remote Receiver
Millivolt Valve Shown
59
Annual Inspection List for Determining Safe Operation of a Direct Vent Gas Fireplace
Refer to this checklist for proper maintenance, safe use, and operation.
See each section for more specific information.
1. Inspect and operate all pressure relief mechanisms (i.e., relief dampers, spring loaded door latches) installed
on your appliance to verify relief mechanisms are free from obstruction to operate.
2. Clean glass window with a suitable fireplace glass cleaner. Abrasive cleaners must not be used. Be careful not
to scratch the glass when cleaning.
3. Inspect the operation of the Pilot. Ensure that it is working properly.
4. Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening.
Visual inspection should match that outlined in the appliance instruction manual (refer to Monthly Flame
Inspection). Inspect primary air openings for blockage.
5. Inspect condition of vent and vent terminal for sooting or obstruction and correct if present.
6. Vacuum and clean any debris in the firebox that is not supposed to be there.
7. Test and measure the flame failure response time of the flame safety system. It must de-energize the safety
shutoff in no more than 30 seconds.
Procedure for Millivolt Units: Turn on fireplace for 5 minutes. Shut off fireplace while listening to valve. A
“click” should be heard within 30 seconds. This indicates the s afety shutoff is working properly.
Procedure for IPI Units: Turn on fireplace and allow main burner to come on. Then disconnect Flame Sense
wire from IPI Module (X3 Connection). The fireplace should shut down immediately.
8. Check all accessible gas-carrying tubes, connections, pipes and other components for leaks.
Upper Damper
Upper Damper
Lower Damper
Upper Door Latch
Lower Door Latch
Relief Dampers inside
Firebox should open
and close freely.
Spring loaded Door Latches should
extend and return to the closed position.
Primary Air Opening
Inspect for Blockage
Inspect Pilot Flame
Pilot Orientation
(Top View)
Burner
Burner
60
Burner System Maintenance
It is recommended to annually inspect and clean the Burner System to prevent malfunction and / or sooting. This operation
should be performed by your dealer or a qualified technician.
-CAUTION-
Before servicing the burner system ensure that the gas supply is turned OFF and disconnect all electrical connections to
the appliance. Allow the appliance to cool to room temperature. Note that the pilot assembly may be hot in an
intermittent or standing-pilot system—even if the main burner was never on. Exercise caution when working within the
area.
-ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN-
Monthly Flame Inspection
It is recommended to turn on the unit at least once a month and inspect the flame pattern to ensure there are no problems
with the burner tube. The pilot flame should also be inspected monthly to ensure proper operation.
Conversion Kit Instructions – PART A
Kit Number Description Pilot Orifice
Burner Orifice
Brass (1000-255) Brass Nipple Air Shutter Hi/Lo Regulator
39ZCV-CKLP
42ZCV -CKLP
Propane Conversion
-Millivolt-
1001-P167SI
#30 (977.167)
1/16”
1/16”
1000-253 closed
1000-253 closed
Fully Open
Fully Open
1001-P202SI
(0.907.202)
39ZCV-CKNG
42ZCV-CKNG
NG Conversion
-Millivolt-
1001-P165SI
#51 (977.165)
#38
#38
1000-253 closed
1000-253 closed
1/8”
1/8”
1001-P201SI
(0.907.201)
39ZCV-CKLPI
42ZCV-CKLPI
Propane Conversion
-IPI -
1001-P168SI
#35 (977.168)
1/16”
1/16”
1000-253 closed
1000-253 closed
Fully Open
Fully Open
1002-P014SI
(0.907.014)
39ZCV-CKLP2
42ZCV-CKLP2
Propane Conversion
-IPI -
1001-P168SI
#35 (977.168)
1/16”
1/16”
1000-253 closed
1000-253 closed
Fully Open
Fully Open
1002-P012SI
(907.012)
39ZCV-CKNGI
42ZCV-CKNGI
NG Conversion
- IPI -
1001-P166SI
#62 (977.166)
#38
#38
1000-253 closed
1000-253 closed
1/8”
1/8”
1002-P016SI
(0.907.016)
39ZCV-CKNG2
42ZCV-CKNG2
NG Conversion
- IPI -
1001-P166SI
#62 (977.166)
#38
#38
1000-253 closed
1000-253 closed
1/8”
1/8”
1002-P013SI
(907.013)
39ZCV-CKLPH
42ZCV –CKLPH
Propane Conversion
-Millivolt-
1001-P167SI
#30 (977.167)
#51
#51
1000-253 closed
1000-253 closed
Fully Open
Fully Open
1001-P202SI
(0.907.202)
39ZCV-CKNGH
42ZCV-CKNGH
NG Conversion
-Millivolt-
1001-P165SI
#51 (977.165)
#37
#36
1000-253 closed
1000-253 closed
1/8”
1/8”
1001-P201SI
(0.907.201)
39ZCV-CKLPHI
42ZCV-CKLPHI
Propane Conversion
-IPI -
1001-P168SI
#35 (977.168)
#51
#51
1000-253 closed
1000-253 closed
Fully Open
Fully Open
1002-P014SI
(0.907.014)
39ZCV-CKLPH2
42ZCV-CKLPH2
Propane Conversion
-IPI -
1001-P168SI
#35 (977.168)
#51
#51
1000-253 closed
1000-253 closed
Fully Open
Fully Open
1002-P012SI
(907.012)
39ZCV-CKNGHI
42ZCV-CKNGHI
NG Conversion
- IPI -
1001-P166SI
#62 (977.166)
#37
#36
1000-253 closed
1000-253 closed
1/18”
1/8”
1002-P016SI
(0.907.016)
39ZCV-CKNGH2
42ZCV-CKNGH2
NG Conversion
- IPI -
1001-P166SI
#62 (977.166)
#37
#36
1000-253 closed
1000-253 closed
1/8”
1/8”
1002-P013SI
(907.013)
Refer to “Gas Specifications Chart” for inlet pressures and input ratings. Clock meter to verify input rate. Place conversion label as close to
converted gas control as possible. Refer to lighting instructions to verify the normal operating sequence of the ignition sys tem. IMPORTANT:
Always check for gas leaks with a soap and water solution. DO NOT USE OPEN FLAME FOR LEAK TESTING.
Thermocouple / Flame Sense
Pilot Burner
Thermopile
Pilot must maintain this
relationship with Burner Tube. Flame should appear similar to the above picture.
61
Gas Conversion Part A ZCV39 / ZCV42
1. The Main Burner must be removed from the Burner Pan
Assembly (See Burner Removal Section). Adjust the Air
Shutter to the correct Primary Air setting as specified in
the manual or on the label plate. To adjust the Primary
Air setting, loosen screw on the side of the Air Shutter
and rotate to the correct opening using a drill bit or tape
measure. Retighten screw.
2. Remove the Main Burner Orifice using a ½” wrench and
replace with the new Conversion Orifice which came with
the Conversion Kit.
3. Replace the Main Burner. Install the new Pilot Orifice (See
Pilot Conversion) and Hi/Lo valve regulator by following
instructions supplied with the Conversion Kit.
Refer to “Gas Specifications Chart” for inlet pressures and input ratings. Clock meter to verify input rate. Place conversion label as
close to converted gas control as possible. Refer to lighting instructions to verify the normal operating sequence of the ignition system.
IMPORTANT: Always check for gas leaks with a soap and water solution. DO NOT USE OPEN FLAME FOR LEAK TESTING.
⚠-Warning-
This conversion kit shall be installed by a qualified service agency in accordance with the
manufacturer's instructions and all applicable codes and requirements of the authority having
jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or
production of carbon monoxide may result causing property damage, personal injury or loss of
life. The qualified service agency is responsible for the proper installation of this kit. The
installation is not proper and complete until the operation of the converted appliance is checked
as specified in the manufacturer's instructions supplied with the kit.
⚠Caution:
The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion.
Pilot Must Maintain This
Relationship With Main Burner.
Pilot Orifice
Main Burner
Air Shutter & Screw
Main Burner Orifice
Brass Nipple
Hi / Lo Regulator
Parts List:
HI/LO Pressure
Regulator Assembly
Pilot Orifice
Burner Orifice
Brass Nipple
Instructions
Conversion Kit Label
62
Gas Conversion for Top Convertible Pilot – Part B (series 0190XYZ)
Instructions for converting SIT 190 series pilot burner injector from NG to PROPANE and from PROPANE to
NG only. This information should be considered as supplemental to the Appliance Manufacturer's
Instructions.
WARNING! The installation of this conversion kit must only be undertaken by a qualified and certified gas
appliance installer.
1. Shut-off the gas supply to the appliance.
2. Allow the pilot burner to cool to room temperature.
WARNING: Touching a hot pilot burner can
result in injury.
3. The pilot hood is held in place by spring. First
remove the spring, then remove the hood by pulling
it up from the pilot bracket (fig. 1).
4. Insert a 5/32" or 4 mm Allen wrench into the
hexagonal key-way of the injector (fig. 2), and
rotate it counter-clockwise until it is free of the
injector journal.
5. Verify that the new injector is proper for the
application. The injector size is stamped on the
side of the injector near the top. Propane injectors
have a groove machined around their
circumference near the top, while NG injectors do
not have a groove (fig. 4). Refer to the Appliance
Manufacturer’s instruction sheet for the proper
injector size.
6. Insert the Allen wrench into the end of the injector.
Then, insert the injector into injector journal, and
rotate the injector clockwise until a torque of 9 lbf in
(1.0 Nm) is achieved.
7. First replace the pilot hood by aligning the tab on
the base of the hood with the slot in the side of the
pilot journal, and push the hood down, onto the
pilot bracket (fig. 3). The hood must sit squarely on
the bracket for proper operation. Then replace the
spring by pushing it on his seat (fig.3). Check to
insure that the hood is properly seated onto the
pilot bracket and that the spring is properly inserted
onto his seat.
8. Restore the gas supply to the appliance, and ignite
the pilot burner. Verify proper ignition and
operation.
WARNING!
This conversion kit must ONLY be applied as part of a conversion kit supplied by the APPLIANCE
MANUFACTURER for the specific appliance, and type of gas, being converted. SIT GROUP
w w w . s i t g r o u p . i t
63
Gas Conversion for Modulator – PART C
64
ZCV39 / ZCV42 Burner Removal
To remove grate, remove two [2] screws
from grate bar assembly.
To remove burner, remove four [4] screws
from burner. Slide burner to the left and lift
to remove.
ZCV39 / ZCV42 Burner System Removal / Installation
Removal: Remove Log Holder. Remove fourteen [14] screws around edge of Burner Pan. Carefully work the burner pan
loose & lift the assembly upward to remove it from the firebox cavity.
Installation is the reverse of these steps. Ensure that the mounting surface is clean. Use fresh Black Mill Pac to reseal
the burner pan.
-⚠ WARNING-
Turn off Unit and allow to cool before
cleaning. Only a Qualified service technician
should service and repair this appliance.
-⚠ WARNING-
Turn off Unit and allow to cool before
cleaning. Only a Qualified service technician
should service and repair this appliance.
Log Holder
Burner Pan
NOTE: Pilot connections through Burner Pan
must be sealed with Red Silicone.
65
IPI Electronic Ignition System
Overview
The IPI system is an advanced burner controller that
provides you with the option of having either a Standing-
Pilot, or an intermittent igniting system. This alternating
mode is controlled by the CPI/IPI Switch (Continuous Pilot
Ignition/Intermittent Pilot Ignition) located on the IPI System
Box. The difference between a Standing-Pilot and an
Intermittent-Pilot is in whether the pilot stays lit or shuts off:
In Standing-Pilot, the pilot assembly is lit by the IPI Main
Module and continues to stay lit until 1) the CPI/IPI Switch is
switched to the IPI position; 2) a loss of electrical power
(battery and AC source), 3) the flame sensor loses its signal,
4) the fuel supply discontinues, or 5) the IPI Main Module
malfunctions.
In the Intermittent-Pilot mode, the pilot shuts off when the
appliance is not in use. The advantage of this mode is that
fuel is not consumed when the fireplace is not operating.
NOTE: In some jurisdictions Intermittent-Pilot is required.
That means the pilot cannot remain lit when the appliance is
not operating.
Components
The core of the IPI system is the Main Module and the IPI
Valve. With these two components the system is able to
operate a gas fireplace. There are also other components
available to complement the IPI system.
IPI System Cover: Is essential in keeping the components at
their proper operating temperatures. DO NOT OPERATE
THE APPLIANCE WITHOUT THIS COVER.
Modulating Servo Motor: Is an add-on valve component that permits HI/LO functionality to be controlled by the remote.
Contrary to this feature is a Manual HI/LO Control Knob. The Modulating Servo Motor requires the Remote system to be
present.
Backup Battery Pack: This component permits the IPI system to operate without the need for an external AC Adapter
power source. The advantage to using the battery backup is that in the case of a power failure, the appliance is still
operable.
NOTE: In certain instances the IPI Main Module requires resetting. This can occur if the system is unable to ignite the
pilot or the main burner in the allotted time period. The IPI is programmed to lockout all commands. To reset this
lockout you must deplete the system of all electrical power. This means to remove the batteries from the Battery Pac k,
remove the batteries from the Remote Receiver (if applicable), and disconnect the AC Adapter from the system. Leave
the power off for approximately 25 seconds to clear its lockout.
Remote Receiver: This component provides the capability of controlling the appliance with a wireless remote transmitter.
Standing Pilot Mode for Colder Climates (Below Freezing)
For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose
of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when t he
internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to
startup.
NOTE: The pilot system for this appliance may be equipped with a Seven Day Timer, in which case the pilot flame will be
extinguished if the main burner has not been turned ON for seven days. This Seven Day Cycle is reset every time the main
burner is cycled ON / OFF and the pilot remains lit. If more than seven days has passed since the main burner has been
cycled ON / OFF and the pilot is also out, follow the procedures described in this manual to light the pilot.
Backup
Battery
Pack
UHS
Box
Cover
IPI Module
Remote
Receiver
Module
Fan Control Module
CPI / IPI
Switch
AC Adapter
Plug In
66
Proflame 1 -Remote Control Operation-
The Proflame GTM is configured to control the on/off main burner operation, its flame levels, and provides on/off and
Smart *thermostatic control of the appliance.
Transmitter
The Transmitter is powered by 3 AAA type batteries. A Mode
Key is provided to Index between the features and a
*thermostat Key is used to turn on/off or index through
*thermostat functions
Remote Receiver
The Receiver connects directly to the gas valve and stepper
motor with a wiring harness. The Receiver is powered by 4 AA
type batteries. The Receiver three position slider switch can be
set to one of three positions: ON (Manual Override), Remote
(Remote control) or Off.
Initializing the System for the first time
Install 4 AA batteries into the receiver battery bay. Install 3
AAA type batteries in the Transmitter battery bay.
Place the 3 position slider switch in the “Remote” position.
Insert the end of a paper clip into the hole marked “PRG” on
the Receiver front cover. The Receiver will “beep” three (3)
times to indicate that it is ready to synchronize with a
Transmitter. Push the On button. The Receiver will “beep” four
times to indicate the Transmitter’s command is accepted. The
system is now initialized.
Temperature indication Display
With the system in the “OFF” position, press the *thermostat
Key and the Mode Key at the same time. Look at the LCD
screen on the Transmitter to verify that a C or F is visible to the
right of the Room Temperature display.
Turn the Appliance On or Off
Press the ON/OFF Key on the Transmitter
Remote Flame Control
The Proflame GTM has six (6) flame levels. Pressing the Down
Arrow Key once will reduce the flame height by one step until
the flame is turned off. The Up Arrow Key will increase the
flame height each time it is pressed. If the Up Arrow Key is
pressed while the system is on but the flame is off, the flame
will come on in the high position.
Room *thermostat ( Transmitter Operation)
The Remote Control can operate as a room *thermostat. To
activate this function, press the *thermostat Key. The LCD
display on the Transmitter will change to show that the room
*thermostat is “ON” and the set temperature is now displayed.
To adjust the set temperature, press the Up or Down Arrow
Keys until the desired set temperature is displayed on the LCD
screen of the Transmitter.
Smart *thermostat (Transmitter Operation)
The Smart *thermostat function adjusts the flame height in
accordance to the difference between the set point
temperature and the actual room temperatures. As the room
temperature gets closer to the set point the Smart Function will
modulate the flame down. To activate this function, press the
*thermostat Key until the word "SMART" appears to the right of
the temperature bulb graphic. To adjust the set temperature,
press the Up or Down arrow Keys until the desired set point
temperature is displayed.
Key Lock Function
This function will lock the keys to avoid unsupervised
operation. To activate this function, press the MODE and the
UP Arrow Key at the same time. To de-activate this function,
press the MODE and the UP Arrow Key at the same time.
Low Battery Detection
Transmitter - When the Transmitter batteries are low, a
Battery Icon will appear on the LCD display of the Transmitter.
Receiver - When the Receiver batteries are low, No “beep” will
be emitted from the Receiver when it receives an On/Off
command from the Transmitter. When the batteries are
replaced the “beep” will be emitted from the Receiver when the
ON/OFF Key is pressed (See Initializing the System for the first
time).
Manual Bypass Of The Remote System
If the batteries of the Receiver or Transmitter are low or
depleted, the appliance can be turned on manually by sliding
the three position slider switch on the Receiver to the ON
position. This will bypass the remote control feature and the
appliance main burner will come on if the gas valve is in the
“On” position.
Remote Receiver Transmitter
Wall Mount Option
10ft. Extension Harness (Part No. 1001-P904SI) required.
The Remote Receiver can be mounted on a vertical
wall stud using the DCHS as a mounting bracket.
Ensure that the face is protruding 1/2” so that the
face plate will be flush on the face of the wall.
Drywall cutout size is 2” wide by 4-1/8” tall.
Must be installed within 10ft of valve assembly (6ft
recommended).
67
Proflame 1 -IPI System Parts List-
PART NO. DESCRIPTION
1. 1006-P002SI Valve IPI Hi/Lo NG
2. 1006-P003SI Valve IPI Hi/Lo LP
3. 1002-P302SI IPI Ignition Board
4. 1002-P047SI Pilot Assembly-LP -24” Wire
5. 1002-P033SI Pilot Assembly-NG -24” Wire
6. 1002-P850SI AC Wall Adapter
7. 1002-P12BH Battery Pack
8. 1001-P280SI TC - Tubing W/Fittings 1/8 2.182.280
9. 1001-P166SI TC - Orifice Pilot NG 977.166 #62 (IPI)
10. 1001-P168SI TC - Orifice Pilot LP 977.168 #35 (IPI)
11. 1002-P012SI IPI Stepper Kit - LP 907.012
12. 1002-P013SI IPI Stepper Kit - NG 907.013
13. 1002-P014SI IPI Reg Kit - LP Hi-Lo 907.014
14. 1002-P016SI IPI Reg Kit - NG Hi-Lo 907.016
15. 1002-P017SI TC - Electrode Cable & Sparker IPI
915.017 24"
16. 1002-P119SI TC - Electrode Cable & Sparker IPI 35"
(Infinite, ZCVRB47, VRB46)
17. 1002-P903SI TC - Electrode Flame Sense IPI
007.253/915.903 24"
18. 1002-P910SI TC - Electrode Flame Sense 35"
(Infinite, ZCVRB47, VRB46)
Proflame Transmitter
1001-P023SI
NOTE: Fan and / or Light Options are
not available on some fireplaces.
Check with your dealer.
3
6
7
1&2
4&5
Proflame
Receiver
1001-P221SI
8
68
Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities.
69
Proflame 1- Configuration #2: Remote ON/OFF and Manual HI/LO Capabilities
OPTIONAL: For units with remote HI/LO capabilities, a modulating servo is required to be installed on the valve.
The connectors to this servo must be connected to the Remote Harness as shown.
SCHEMATIC
PICTURE
NOTE: Fan Option
is not available on
some models of
fireplace. Check
with your dealer.
1001-P221SI
70
Operating the Receiver Without Batteries For GT / EGT / GTM / EGTM Remote Controls
-Wiring Harness P/N 1002-P906si required for both IPI & Millivolt systems.
-Millivolt Systems will also require Power Adapter P/N 1002-P850si.
The Remote Receiver & IPI or Millivolt system can be powered by the AC Adapter. This is advantageous if you do not
want to use batteries. Simply connect the AC Adapter into the Remote Control Wiring Harness as per the diagrams below.
IPI System EGTM
Millivolt System GTM
Receiver Module
0.584.523/521/221
1001-P221SI
Receiver Module
0.584.523/521/221
1001-P221SI
71
Proflame 1- Configuration #3: Remote ON/OFF, variable HI/LO, and fan capabilities
Refer to the fan installation/removal section for fan installation.
NOTE: Fan Option
is not available on
some models of
fireplace. Check
with your dealer.
NOTE: This Configuration is not available on all models of
fireplace. Check with your dealer. SCHEMATIC
PICTURE
72
- Lighting Instructions - Intermittent Pilot Ignition System (IPI)
A. This appliance is equipped with an ignition device which
automatically lights the pilot. Do not try to light the pilot
by hand.
B. BEFORE OPERATING smell around the appliance
area for gas. Be sure to smell next to the floor because
some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electric switch; do not use any phone
in your building.
Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire
department.
C. Do not use this appliance if any part has been under
water. Immediately call a qualified service technician
to inspect the appliance and replace any part of the
control system and any gas control which has been
under water.
D. If the gas valve requires repair, call a qualified service
technician. Force or attempted repair may result in a
fire or explosion.
1. Stop! Read the safety information above on this label.
2. Remove batteries from receiver, and/or Battery Backup
Pack.
3. Turn off all electric power to the appliance.
4. This appliance is equipped with an ignition device which
automatically lights the pilot. Do not try to light the pilot
by hand.
5. Open the glass
door.
6. Turn manual shutoff valve clockwise to off
(Located behind the access panel).
7. Wait five (5) minutes to clear out any gas. Then smell
for gas, including near the floor. If you smell gas,
STOP! Follow “B” in the safety information above this
label. If you do not smell gas, go to next step.
8. Turn manual shutoff valve counter-clockwise to
on.
9. Close the glass door.
10. Turn on all electric power to the fireplace and re-install
batteries into the Transmitter/Receiver, and/or Battery
Backup Pack.
11. Turn “On” Switch that operates the Main Burner. If
using a Remote Control refer to Remote Control
Operation Manual for activation.
12. If the appliance will not operate, follow the instructions
“To Turn Off Gas To Appliance” and call your service
technician or gas supplier.
1. Turn off all electric power to the fireplace if service is to
be performed, including removing batteries from
Remote Transmitter/Receiver and/or Battery Backup
Pack.
2. Remove control access panel.
3. Turn manual shutoff valve clockwise to off
(Located behind the access panel).
If alternate shut-off valve was installed it can be shut
off instead of going through the fireplace to access the
fireplace shutoff valve.
4. Replace control access panel.
WARNING: If you do not follow these instructions exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
Always light the pilot whether for the first time or if the gas supply has run out with the glass
door opened or removed.
FOR YOUR SAFETY READ BEFORE LIGHTING
OPERATING INSTRUCTIONS
TO TURN OFF GAS TO APPLIANCE
BEFORE LIGHTING:
73
Proflame 2 –NE2 / LPE2 -IPI System Parts List-
IPI PROFLAME 2 - COMPONENT PARTS
PART NO. DESCRIPTION
1. 1005-P001SI Valve IPI Proflame PF2 885.001 NG - Stepper
2. 1005-P002SI Valve IPI Proflame PF2 885.002 LP - Stepper
3. 1005-P325SI Module IPI - Proflame 2 - 584.325
4. 1005-P627SI Module IPI – Proflame 2 - Basic - 584.627
5. 1005-P924SI Harness PF2 - 584.924
6. GTMFL Transmitter- PF2 - 584.090 - WiFi Version
6b. 1005-P042SI Transmitter- PF2 - 584.042 - Non-WiFi Version
6c. 1005-P080SI Transmitter- PF2 - 584.080 - WiFi Version
For Replacement Transmitters, Replace with Same Part Number
7. 584-PWR-C Wire Harness PF2 – Power Cord
8. 584-X4P Terminal Block
9. 584-X10 Wire Harness PF2
10. 584-ACC01-C Wire Harness PF2 - Fan/Light
11. 584-X8-B Wire Harness PF2 - Optional Reset Harness
12. 584-X12 Optional Power Vent Harness
IPI - PF1 and PF2 Common Components
PART NO. DESCRIPTION
13. 1002-P033SI TC - Pilot Burner IPI (Assembled) NG 199.033
14. 1002-P047SI TC - Pilot Burner IPI (Assembled) LP 199.047
15. 1001-P166SI TC - Orifice Pilot NG 977.166 #62 (IPI)
16. 1001-P168SI TC - Orifice Pilot LP 977.168 #35 (IPI)
17. 1001-P280SI TC - Tubing W/Fittings 1/8 2.182.280
18. 1002-P012SI IPI Stepper Kit - LP 907.012
19. 1002-P013SI IPI Stepper Kit - NG 907.013
20. 1002-P014SI IPI Reg Kit - LP Hi-Lo 907.014
21. 1002-P016SI IPI Reg Kit - NG Hi-Lo 907.016
22. 1002-P017SI TC - Electrode Cable & Sparker IPI 915.017 24"
23. 1002-P119SI TC - Electrode Cable & Sparker IPI 35"
(Infinite, ZCVRB47, VRB46)
24. 1002-P12BH IPI Battery Housing 12bh347-Gr
25. 1002-P903SI TC - Electrode Flame Sense IPI 007.253/915.903
24"
26. 1002-P910SI TC - Electrode Flame Sense 35"
(Infinite, ZCVRB47, VRB46)
Proflame Transmitter
0.584.042 - Non-WiFi
NOTE: Fan and / or Light Options are not available on some
fireplaces. Check with your dealer.
3 & 4
5
6b
7
8
11
12
9
P2
CONVERSION
P1
CONVERSION
1&2 10
10
6 Proflame Transmitter
0.584.090 - WiFi
Current Version
6c Proflame Transmitter
0.584.080 - WiFi
74
IPI Proflame 2 IFC Module and Remote Control
Pairing Remote Control:
• Install the 3 AAA type batteries in the battery bay,
located on the base of the Remote Control. Note
polarity of the batteries and insert them as indicated.
• Connect the AC power supply to the IFC Module.
• Press the SW1 button on the IFC Module so the IFC
will “beep” and a red LED is illuminated to indicate
that the IFC Module is ready to synchronize with a
Remote Control within 10 seconds. With the batteries
already installed in the Remote Control, push the ON
button. The receiver will “beep” four times to indicate
the Remote Control’s command is accepted.
The system is now initialized.
Resetting Proflame 2 IFC Module for Manual Use
If the transmitter gets misplaced, is broken, or is no longer
wanted the PF2 Module can be reset to a manual system.
A manual on/off switch or thermostat may be installed at
the X4 connector (this connection is Jumped at the
factory) no power is required.
The following sequence must be followed to reset the PF2
Module:
• Press the Red SW1 button until you hear three beeps.
• Within 10 seconds press the SW1 button again until
you hear it beep.
• The PF2 Module may now be turned on/off manually
(x4 connector) by a switch (not supplied), the pilot will
remain on CPI (continuous pilot ignition) mode, all
other functions of main burner, fan and lights will be
on the high setting.
Fan Startup and Shutdown Timings:
Fan setting is started with a delay of 5 minutes from the
fireplace ignition and stopped with a delay of 12 minutes
from the fireplace switching off.
Low Battery Power Detection
When the Remote Control’s batteries are low, a Battery
Icon will appear on the LCD display before all power is
lost. When the batteries are replaced this icon will
disappear.
Battery Backup
The PF2 module is powered by line voltage (AC) with
provision of battery backup in case of main power loss.
Fans and lighting features will not function with the PF2
Module is powered by battery backup. It is recommended
that the 4 x AA batteries are changed before each heating
season.
SW1
Button
IFC Module
Batteries
75
Cold Climates – CPI Setting - Proflame 2 Remote Control
Use the CPI setting during cold
weather, otherwise the fireplace
may have a hard time starting up
and establishing a flame. The CPI
(Continuous Pilot Ignition) setting
will keep the firebox and fireplace
exhaust vent warm during cold
weather. When the firebox and
exhaust vent are warm, exhaust
gasses will readily flow out of the firebox.
If the firebox and venting are too cold, there is resistance due to the heavy cushion of cold air, and combustion gasses may
not rise into the exhaust vent, thus causing the fireplace to cycle or Lockout (if this happens see Lockout Reset
Procedures below).
NOTE: The pilot system for this appliance may be equipped with a Seven Day Timer, in which case the pilot flame will be
extinguished if the main burner has not been turned ON for seven days. This Seven Day Cycle is reset every time the main
burner is cycled ON / OFF and the pilot remains lit. If more than seven days has passed since the main burner has been
cycled ON / OFF and the pilot is also out, follow the procedures described in this manual to light the pilot.
To switch from IPI to CPI Mode:
1. Turn the fireplace OFF using the ON / OFF Key.
2. Press the Mode Key. Display will appear as below.
3. Press UP on the UP / DOWN
Arrow Key.
Display will show CPI.
The module in the fireplace will
beep once to confirm command.
TO RETURN TO IPI
(INTERMITTENT PILOT) MODE:
Repeat steps one and two, and then press
DOWN on the UP / DOWN Arrow Key.
The module in the fireplace will beep once to
confirm command.
Lockout Reset Procedures – Proflame 2
If the fireplace has cycled too many times
in a short period of time, it will shut down
and become unresponsive to any new
command.
The LED light on the Proflame 2 module
in the fireplace will be flashing red.
This condition is a Lockout state.
Lockout Reset Procedure:
1. Disconnect power from the Proflame 2 module in the fireplace for 10
seconds. This includes removing the backup batteries.
2. Once the 10 second interval has passed, reconnect power and reinstall
backup batteries. The pilot should now try to light.
3. If the fireplace does not come on, call your fireplace technician.
76
Proflame 2 Remote Control
77
Note:
When Smart
Thermostat is
activated, manual
flame height
adjustment is
disabled.
Note:
This function is only
available in
Room Thermostat or
Smart Thermostat
Control Mode.
78
79
Vent Terminal Clearances
Canadian installations1 US installations2
A Clearance above grade, veranda,
porch, deck, or balcony
12 in (30 cm) 12 in (30 cm)
B Clearance to window or door that
may be opened
6 in (15 cm) for appliances ≤ 10,000 Btu/h (3 kW),
12 in (30 cm) for appliances > 10,000 Btu/h (3
kW) and ≤ 100,000 Btu/h (30 kW), 36 in (91 cm)
for appliances > 100,000 Btu/h (30 kW)
6 in (15 cm) for appliances ≤ 10,000 Btu/h (3
kW), 9 in (23 cm) for appliances > 10,000 Btu/h
(3 kW) and ≤ 50,000 Btu/h (15 kW), 12 in (30
cm) for appliances > 50,000 Btu/h (15 kW)
C Clearance to permanently closed
window
12 inches (30cm) recommended to prevent
condensation on window
12 inches (30cm). 9 inches (23cm) for
appliances 50,000 Btu’s and lower
D Vertical clearance to ventilated soffit
located above the terminal within a
horizontal distance of 2 feet (61 cm)
from the center line of the terminal
18 inches (46cm) 18 inches (46cm)
E Clearance to unventilated soffit 12 inches (30cm) 12 inches (30cm)
F Clearance to outside corner 3” * 3” *
G Clearance to inside corner 3” * 3” *
H Clearance to each side of center line
extended above meter/regulator
assembly
3 ft (91 cm) within a height 15 ft (4.5 m) above the
meter/regulator assembly
3 ft (91 cm) within a height 15 ft (4.5 m) above
the meter/regulator assembly
I Clearance to service regulator vent
outlet
3 ft (91 cm) 3 ft (91 cm)*
J Clearance to non-mechanical air
supply inlet to building or the
combustion air inlet to any other
appliance
6 in (15 cm) for appliances ≤ 10,000 Btu/h (3 kW),
12 in (30 cm) for appliances > 10,000 Btu/h (3
kW) and ≤ 100,000 Btu/h (30 kW), 36 in (91 cm)
for appliances > 100,000 Btu/h (30 kW)
6 in (15 cm) for appliances ≤ 10,000 Btu/h (3
kW), 9 in (23 cm) for appliances > 10,000 Btu/h
(3 kW) and ≤ 50,000 Btu/h (15 kW), 12 in (30
cm) for appliances > 50,000 Btu/h (15 kW)
K Clearance to a mechanical air supply
inlet
6 ft (1.83 m) 3 ft (91 cm) above if within 10 ft (3 m)
horizontally
L Clearance above paved sidewalk or
paved driveway located on public
property
7 ft (2.13 m) *(Notes: 2)
M Clearance under veranda, porch
deck, or balcony
12 in (30 cm)‡ 12 in (30 cm) *
N Where a vent termination may cause
hazardous frost or ice accumulations on
adjacent property surfaces
**(Notes: 1) *(Notes: 2)
O Clearance above highest point of exit
on roof
18 in (45cm) 18 in (45cm)
P Clearance to perpendicular or adjacent
wall
24 in (60cm) 24 in (60cm)
Notes:
1) In accordance with the current CSA B149.1, Natural Gas and Propane Installation
Code.
2) In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code.
* Clearance in accordance with local installation codes and the requirements of the
gas supplier.
** A vent shall not terminate directly above a paved sidewalk or paved driveway that
is located between two single family dwellings and serves both dwellings. Note: This
does not apply to non-condensing appliances (Province of Ontario ONLY).
‡ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of
two sides beneath the floor.
It is imperative that the vent termination be located observing the
minimum clearances as shown. There must not be any obstruction
such as bushes, garden sheds, fences, decks or utility buildings within
24” from the front of the termination plate.
Do not locate termination where excessive snow or ice build-up may
occur. Be sure to check vent termination area after snow falls and clear
to prevent accidental blockage of venting system. When using snow
blowers, make sure snow is not directed towards vent termination area.
Venting terminal shall not be recessed into a wall or siding. If finishing
the outside wall with vinyl or wood siding it is recommended that a Siding
Shield be installed, Part Number ZDVSSLR.
NOTE: A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS
AVAILABLE WHEN REQUIRED BY LOCAL CODES. Clearances are to the
edge of the terminal
plate. Add 6-3/4” to
clearances to arrive at
centerline. Local codes
or regulations may
require different
clearances.
N
80
General Vent Installation Information
This gas appliance is approved to be vented either through
the side wall or vertically through the roof. Only Kingsman
Flex (Z-Flex) Venting Kits and components specifically
approved and LABELED for this stove may be used. This
appliance is also approved for use with M & G-Duravent
Direct Vent system (DirectVent Pro), BDM Pro Form Direct
Vent, Ameri-Vent Direct Vent Pipe System, ICC Excel Direct,
Metal Fab Sure-Seal DV and Selkirk Direct Temp.
Rigid or Hard Pipe
When using M & G Duravent, Ameri-Vent pipe, BDM Pro
Form Direct Vent, ICC Excel Direct, Metal Fab Sure-Seal DV
and or Selkirk Direct Temp a Duravent hard pipe adapter
must be used (part # ZDVDFA for fire- places and part #
ZDVDKA for Stoves, Serenity and ZDV3624B). Follow
installation instructions provided by M & G Duravent/Ameri-
Vent/Selkirk Direct Temp, ICC Excel Direct, and Metal Fab
Sure-Seal DV for installation of pipe and adhere to the
clearance to combustibles provided in this manual. Apply a
bead of Mill Pac high temp sealant to all joints of pipes,
adapters and termination, when using Kingsman Flex (Z-Flex)
venting and M & G Duravent venting.
Flex Pipe Venting
Kingsman Flex pipe is shipped in unexpanded length. When
installing pipe expand the lengths. Pipe can be expanded to
twice their lengths e.g., 4ft. to 8ft. Fully expand pipe and cut
off excess. Do not use more than 2 couplers to extend short
pipes. Single sections are preferred in an installation
attaching at the fireplace and termination.
Place the spring spaces provided approximately every two
feet to stabilize 4” flex in the center of 7” flex. When forming
bends place spring in bend or before and after. (See Fig. 1).
Horizontal runs require support metal straps every 2 feet. In
offset installation support straps should be used to stabilize
pipe.
Expand 4” and 7” flex pipe to the point that the 7” protrudes
approximately 2 to 3 inches past outer wall and the 4” flex
protrudes approximately 2 to 3 inches past the 7” flex. (See
Fig. 1). Attach the 4” pipe to the termination first and secure
with sealant and screws then attach the 7” flex to the
termination with caulking and screws. Termination may then
be moved back to the outer wall and attached to home
screwing into the framing. Silicone around termination to
waterproof. If siding shield is going to be used attach this
using same attaching hole as the top of termination after
termination has been caulked for water proofing.
Use Hi Temp Sealant
Apply a bead of Mill Pac high temp sealant to all joints and
use four screws to secure each pipe at fireplace, termination
and any joint if joining any sections of pipe.
Preventing Moisture Problems
Insulate wall thimbles and support boxes for vertical attic
terminations with non-combustible mineral wool Insulation
(Roxul, Rockwool, Thermafiber UltraBatt, etc.).
Attach and seal the outer perimeter of the wall thimble or
support box to the existing vapor barrier.
FRAMING DIMENSION
Combustible Wall
Cut an 11” hole through exterior wall and frame as
shown.
Non-Combustible Wall
Cut or drill 8” or 204mm diameter hole.
⚠ WARNING: DO NOT mix parts from different systems unless stated in the manual.
NOTE: It is critical to the proper and safe operation of this
fireplace that on all connections the inner liner and the
outer casing are both caulked with liberal amounts of
sealant. Do not use any kind of tape or silicone other than
that recommended in this manual. Use Mill Pac Sealant.
81
Installation of Side Wall Venting
1. To determine the minimum distance from the bottom of fireplace to center of vent see the Framing Your Gas Fireplace
section. Cut a hole through the wall allowing for an 11” x 11” (inside diameter) in combustible walls for wall thimble or an
8” diameter hole in a non-combustible wall (See Figure 2).
2. For the clearance to combustible above a 90-degree bend see Clearance to Combustibles section.
3. Select the approximate vent length, precise measurements are not needed as your flex pipe can be expanded to twice its
shipped length for ease of installation.
4. To install wall thimble center over 11” x 11” (inch) framing from both sides of wall and secure. Route flex vent pipe through
wall thimble (See Figure 1).
5. Before joining pipes, apply a bead of high temperature sealant (Mill Pac) to end of pipe. First attach the four -inch (4”) flue
pipe to the vent termination with sealant, and secure with the four screws provided. At this time make sure the spacer
springs are attached to the (4”) flex pipe as required. Then attach the seven -inch (7”) pipe by the same method.
6. Mount vent termination and seal to wall using caulking around the wall thimble to weather proof. After installing the vent
termination, double check to make sure the pipe extends properly through wall thimble and into vent termination.
7. Before joining pipes to fireplace flue, apply a bead of high temperature sealant (Mill Pac) to end of pipe. First attach the
four-inch (4”) flue pipe to fireplace with sealant, and secure with the four screws provided. At this time verify that the
spacer springs are attached properly to the (4”) flex pipe as required. Then attach the seven -inch (7”) pipe by the same
method.
8. Support horizontal pipes every two (2) feet (61 cm) with metal strap bands. Re-check fireplace to make sure it is levelled
and properly positioned and secured.
9. Support vertical pipes to maintain a minimum of 1” or greater clearance to combustibles with metal strapping bands.
10. If finishing the outside wall with vinyl or wood siding it is recommended that a Siding Shield be installed, Part Number
ZDVSSLR.
Note: Vent Termination must not be recessed into wall or siding.
WARNING: A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS AVAILABLE WHEN REQUIRED BY LOCAL CODES.
MIN 48” FOR ZCV39N, 60”
FOR PROPANE
MIN 52-1/2” FOR ZCV42N, +
64-1/2” FOR PROPANE
MIN 48” FOR ZCV39N, 60”
FOR PROPANE
MIN 52-1/2” FOR ZCV42N, +
64-1/2” FOR PROPANE
THROUGH NON-COMBUSTIBLE WALL THROUGH COMBUSTIBLE WALL
MINIMUM 1” TO
COMBUSTIBLES
Figure 1 Figure 2
82
Venting Routes And Components
Venting Routes and Components
Since it is very important that the vent system maintain its
balance between the combustion air intake and the flue gas
exhaust, certain limitations as to vent configurations apply and
must be strictly adhered to.
The table showing the relationship between vertical and
horizontal side wall venting will help to determine the various
vent lengths.
The maximum horizontal run is 20 ft/6.1 m when the vertical
run is 7 ft/2.1m (Figure #2). Note: 1/4” vertical rise is required
for every 12” of horizontal run.
The maximum number of 45 degree bends per side wall
installation is two (2) in the horizontal run and then you must
reduce the length of the horizontal by 18 inches for each 45
degree bend.
The maximum vertical run is 43 ft./13.1meters.
Special Note: For each 45 degree bend installed in the
horizontal run, the length of the horizontal run must be reduced
by 18” (45cm). This does not apply if the 45 degree bends are
installed on the vertical part of the vent system.
Example: If according to the table, the length of the horizontal
run is 10 feet, and two 45 degree bends are required, the
horizontal run length must be reduced to 7 feet.
2 additional 90° bends or equals are allowed. The horizontal
run must be reduced by 36” per each 90° bend, or 18” per
each 45° bend.
How to Use the Horizontal Vent Table
1. Determine the height of the system and the number of
bends required.
2. Having determined the vertical distance determine the maxi-
mum horizontal section allowed.
3. Vent table has been established for 90˚ horizontal/vertical
runs. With use of flex pipe distance not having 90˚ bends will
not fall into vent table standards. See Fig. B.
-Horizontal Venting Table from Bottom of Fireplace-
For venting to a maximum of 43ft (13.1 meters).
Total Vertical Max Total Horizontal
Feet Meters Feet Meters
48” (ZCV39N) 1.2 5 1.5
52-1/2” (ZCV42N) 1.3 5 1.5
60” (ZCV39LP) 1.5 8 2.4
64-1/2” (ZCV42LP) 1.6 8 2.4
6 1.8 12 3.7
7 2.1 20 6.1
8 2.4 20 6.1
9 1.8 20 6.1
10 3.0 20 6.1
11 3.4 20 6.1
12 3.7 20 6.1
13 4.0 20 6.1
14 4.3 20 6.1
15 4.6 20 6.1
20 6.1 20 6.1
25 7.6 15 4.6
30 9.1 10 3.0
43 (Max) 13.1 0 0
Example A:
If the vertical dimension from
the floor of the fire- place is
6ft, the horizontal run to the
wall flange of the vent
termination must not exceed
12ft.
NOTE: The final location
of the fireplace must be
such that the horizontal
vent dimensions fall with-
in those stated on the
graph. The Maximum
Vertical vent run is 43ft.
(13.1 meters).
IMPORTANT: Always locate the fireplace in such a
way that a minimum of offsets and/or horizontal runs
are required. 1/4” vertical rise is required for every 12”
horizontal run.
Important: Minimum
clearance between vent
pipes and combustible
materials is1 inch (25mm).
Figure 1
12 FEET
6 FEET
Plus ¼” Rise/Ft = 73-1/2”
Support Straps
Every 2 Feet
20 FEET
MAX
7 FEET
Figure 2
12 FEET MAX
For Propane Horizontal installations
the venting must be an additional
one foot above the minimum vertical
rise off the flue before going
horizontal. 83
Z47ST24 / Z47ST36 Horizontal Snorkel Terminations
Two snorkel terminations are available if a vertical rise is necessary on the exterior side of a building:
Z47ST24 (24” Tall, 14-1/2” Center to Center) Z47ST36 (36” Tall, 26-1/2” Center to Center)
Follow standard horizontal venting installation procedures. If the Snorkel Termination is to be located below grade, a
window well is recommended with adequate and proper drainage as per local codes . Leave 2” clearance below snorkel to
prevent water from entering the Snorkel Termination. Do not enclose the Snorkel within a wall or other type of enclosure
and do not back fill. Ensure that grade level slopes away from the building. Follow all local codes.
-FOLLOW ALL LOCAL CODES-
A safety cage (Z57STSC) is also available.
Place safety cage over snorkel and mount with [4] DT screws (supplied with safety cage).
Maintain All Clearances,
including proper rise and run.
Ensure adequate drainage.
84
Venting Straight Up Through Roof
An Attic Insulation Shield must be installed where the vent passes from a lower living space into an attic space where the chimney is
not enclosed. It is designed to keep insulation materials away from the chimney.
When installing the Attic Insulation Shield where the chimney passes from a living space to an attic space, install the shield from below
and nail in place using 1" spiral nails.
A fire stop must be installed on the bottom side of the joists when passing through a ceiling or floor. If an attic insulation shield is to be
used, a fire stop is not required.
Using Flex Bends
Avoid cutting joists by offsetting the flex pipe.
When using 45° bends a bend support is required directly above the highest bend.
When installing a bend in a joist area a minimum of 4" clearance to combustible to the top of bend must be maintained, sides and
bottom of pipe, a 1" clearance to combustibles must be maintained. If running horizontal through an area a 1-1/2" minimum clearance to
the top of the horizontal pipe must be maintained.
Maximum vertical height of system should not exceed 43 feet.
Use roof support and rigid pipe at roof level. Flex pipe is not permitted within roof support.
When penetrating the roof a rigid galvanized pipe must be used. Attach flex pipe to the rigid pipe with high temperature sealant, secure
with four screws assuring the flex pipe and rigid pipe are secured. Attach rigid pipe to termination with sealant and screw with 4 sheet
metal screws. The Inner flex pipe must be secured with 4 screws which must penetrate both the flex pipe and inner section of
termination. Attach 7” rigid pipe to 7” termination with sealant and screw with 4 sheet metal screws.
Vertical termination clearance is 18" [45.7cm] above the roof, measured from highest point of exit on the roof line.
Support vertical pipes to maintain minimum of one inch or greater clearances to combustibles.
Roof Flashing
Ensure that you have the proper roof flashing by checking your roof pitch using a level and two rulers, or by using a roof pitch card.
Slide a Roof Flashing suitable to your roof slope over the vent. Place the edge of the flashing plate that will be on the higher part of the
roof slope under the shingles. Both the sides and the lower edge lay on top of the shingles.
NOTE: At the top edge of the flashing plate, lift the shingles and nail the plate to the roof deck, then cement the shingles to
the plate with a suitable waterproof mastic.
Ensure that the chimney is plumb. Square up the flashing plate and nail in place to the roof deck. Use 12 nails with neoprene washers
or cover the heads with a suitable waterproof mastic. Wrap the storm collar around the vent above the flashing. Secure the ends
together loosely with nut and bolt supplied. Slide the collar down the vent until it comes in contact with the flashing. Tighten the bolt and
seal the Storm Collar to the vent with a suitable waterproof non-combustible mastic.
The flashing and storm collar should be painted to match the roof shingles. This will extend its life and improve the appearance. Clean,
prime and paint with suitable painting products.
Vertical Venting in Cold Climates
In cold climate conditions where temperatures go below -10 degrees Celsius or 14 degrees Fahrenheit, we recommend that the chase
be insulated and where the vent pipe enters into the attic space that the pipe be wrapped with an insulated Mylar sleeve. This will
increase the temperature of the vent and help the appliance to vent properly in cold weather conditions.
It is also important in vertical vented direct vent appliances that the appliance be operated daily during the winter months as this will
help stop the termination from freezing up.
We recommend using a thermostat set at room temperature to allow the unit to cycle.
For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this
procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature
is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to start up.
-ALSO SEE DIAGRAMS ON FOLLOWING PAGE-
Attic Insulation Shield
Fire Stop
85
Clearances in horizontal venting.
FDVVT40
-Restrictor-
Remove for Runs
Under 15 Feet
A) Straight-through roof support configuration; B) Flex bend configuration; C) Termination mounting
Clearance to perpendicular wall 24 inches (60 cm). (Recommended to prevent re-
circulation of exhaust products. For additional requirements check local codes.)
24”
Clearance above
highest point of
exit on roof 18
inches (45cm)
18” MIN
43ft
A) B)
C)
86
Fireplace Installations Using Co Linear Flex Kits
These kits may be used when installing a fireplace using a masonry chimney.
CAUTION – The following installation procedure is not covered under the appliance safety standard (ANSI Z21.88
– CSA 2.22 or ANSI Z21.50 – CSA 2.33) used in the safety certification of this appliance. The Intertek safety
certification does not apply to this installation. Before installing the appliance using this method, contact the
Authority Having Jurisdiction to determine if this installation is acceptable in your area.
HARD PIPE ADAPTER
ZDVDFA - FIREPLACES
ZDVDKA – STOVES (FLAT)
CO-AXIAL TO CO-LINEAR
APPLIANCE CONNECTOR
46DVA-GCL
HIGH WIND
TERMINATION CAP
46DVA-VCH
DIRECT VENT
CHIMNEY LINER
TERMINATION
KIT (BASEPLATE
& CO-LINEAR TO
CO-AXIAL
ADAPTER)
46DVA-GK (3”)
FLEX LINER
IDVVT36
CO-LINEAR
TERMINATION
SEAL PLATE
SEALANT
FLEX LINER
STANDARD VERTICAL
TERMINATION CAP
46DVA-VC
87
Approved for Power Vent PVH58 / PVH58FM
- This appliance is approved for use with a Kingsman PVH58 Horizontal Power Vent -
A Horizontal Power Vent Termination is intended for use where standard venting configurations are
not possible.
NOTE: MODELS EQUIPPPED WITH MILLIVOLT/ STANDING PILOT IGNITION: Downward vertical vent runs are NOT
permitted.
NOTE: MODELS EQUIPPPED WITH INTERMITTENT PILOT IGNITION (Proflame 1 or Proflame 2):
Downward vertical vent runs are permitted, however, Cold Climate Switch (Standing Pilot Mode) must NOT be used.
Seven 90° elbows are possible if the total horizontal is not more than 25ft and the vertical does not exceed 15ft.
Refer to Power Vent Manual for proper installation and use.
Maximum / Minimum Vent Lengths:
Maximum Vent Length is 125 ft plus six 90° elbows with Air Intake Shutter fully closed. Termination must not be
below unit.
This power vent can be installed up to 8ft below the installed fireplace on runs less than 100ft and not more than
four 90° elbows.
Minimum Vent Length is 1 FT vertical x 3 FT horizontal x 3 FT vertical x 3 FT horizontal (See PVH58 manual).
88
Bentley ZCV39 / ZCV42 Power Vent Control Module Installation
FIREPLACE IS SUPPLIED WITH ONE JUNCTION BOX.
ADDITIONAL OUTLETS MAY BE REQUIRED. CONSULT A QUALIFIED ELECTRICIAN.
MAIN WIRING
HARNESS
DOUBLE POLE SWITCH
MV SYSTEMS ONLY
IPI SYSTEM
MAIN WIRING
HARNESS
POWER VENT CONTROL MODULE
NOTE: Fireplace glass door must be removed to
Install or remove Power Vent Control Module.
FOLLOW EITHER
MILLIVOLT OR IPI
SYSTEM INSTRUCTIONS
TO COMPLETE THE
INSTALLATION.
Power Vent Control Module Mounted inside fireplace. 89
PVH58 Power Vent Parts List for 4/7 Venting
POWER VENT PARTS LIST – 4/7 VENTING
NUMBER DESCRIPTION
PVH58 Horizontal Power Vent Starter Kit ‐
Exterior Mount
PVH58FM Horizontal Power Vent Kit ‐ Flush Mount
Note: Must use a one-foot section of 5/8 DV hard pipe
to connect to the Power Vent Termination (not
supplied)
CHOOSE CONTROL MODULE OR HARNESS
DEPENDENT ON VALVE SYSTEM
PVC58MV Power Vent Control Module ‐ for Millivolt
Models
PVC58IPI Power Vent Control Module ‐ for
Proflame 1 ‐ IPI Models
584‐X12 Harness for Proflame 2 IPI ‐ Deluxe
Models
PVH20H Main Wiring Harness Assembly –
Extension Harness (20ft)
CHOOSE VENTING TO BE USED: SECTION 1 ‐
HARD PIPE, SECTION 2 FLEX VENT
SECTION 1 DIRECT VENT HARD PIPE 4x6-5/8"
– for entire installation
(Two Adapters needed: one at Flue and one at
Termination)
Flue of Fireplace
ZDVDKA Duravent Adapter – for Flat Flue
ZDVDFA Duravent Adapter – for Sloped Flue
Termination End
ZDVDIA Duravent Hard Pipe Adapter- (used to
connect 4x6-/8" to 5/8 Hard Pipe)
Note: Must use a one-foot section of 5/8 DV hard pipe
(not supplied) to connect to the Power Vent
Termination.
SECTION 2 FLEX VENT - Used for entire
installation – order Z47PVA
Note: Must use a one-foot section of 5/8 DV hard
pipe connected to the power vent on all
installations.
Termination End
Z47PVA Flex Pipe Adapter Kit - (to adapt flex
pipe to power vent to hard pipe)
Note: Must use a one-foot section of 5/8 DV hard pipe
(not supplied) to connect to the Power Vent
Termination.
SECTION 3 DIRECT VENT HARD PIPE 3/5" ‐ for
entire installation
(Three Adapters needed two at Flue and one at
Termination)
Flue of Fireplace ‐ Choose appropriate adapter for
4x6‐5/8"
ZDVDFA Duravent Fireplace Adapter
4x6‐5/8 ‐ Sloped Flue
ZDVDKA Duravent Stove Adapter 4x6‐
5/8" ‐ Flat (Serene 47)
Convert from 4x6‐5/8" to 3/5" MG HP
PVA4635 Duravent Adapter‐ 4x6‐5/8 TO 3/5 ‐
FLUE
Convert to Termination ‐ 3/5" to 5/8"
PVA3558 Duravent Adapter for Power Vent
Termination ‐ 3/5" to 5/8"
Note: Must use a one-foot section of 5/8 DV hard
pipe to connect to the Power Vent Termination
(not supplied)
FLEX VENTING KITS
ZDVFK5 Flex Kit (4” & 7” Dia.) x 2.5’
(Unexpanded) 5’ Expanded
ZDVFK8 Flex Kit (4" & 7" Dia.) x 8' (c/w Springs,
Screws, Mill Pac)
ZDVFK20 Flex Kit (4" & 7" Dia.) x 20' (c/w Springs,
Screws, Mill Pac)
POWER VENT ACCESSORIES
ZDV4FC Flex Connector 4” Diameter
ZDV7FC Flex Connector 7” Diameter
ZDV4FCL Flex Clamp 4"
ZDV7FCL Flex Clamp 7"
ZDV4SS Spring 4" Standoff Spacer
PVH58WT Wall Thimble for Power Vent
90
ZCV39 Parts List
Part Number Description
Fireplaces
ZCV39N (Millivolt) Fireplace Heater rated, NG,
Tempered Glass, Safety Screen
ZCV39NH (Millivolt) Fireplace Heater rated, NG, Ceramic
Glass, Safety Screen
ZCV39NE (IPI) Fireplace Heater Rated NG, Tempered
Glass, Safety Screen
ZCV39NE2 (Proflame 2) Fireplace Heater Rated NG,
Tempered Glass, Safety Screen, Remote
Control
ZCV39NHE (IPI) Fireplace Heater Rated NG, Ceramic
Glass, Safety Screen
ZCV39NHE2 (Proflame 2) Fireplace Heater Rated NG,
Ceramic Glass, Safety Screen, Remote
Control
ZCV39LP (Millivolt) Fireplace Heater Rated LP,
Tempered Glass, Safety Screen
ZCV39LPH (Millivolt) Fireplace Heater Rated LP, Ceramic
Glass, Safety Screen
ZCV39LPE (IPI) Fireplace Heater Rated LP, Tempered
Glass, Safety Screen
ZCV39LPE2 (Proflame 2) Fireplace Heater Rated LP,
Tempered Glass, Safety Screen, Remote
Control
ZCV39LPHE (IPI) Fireplace Heater Rated LP, Ceramic Glass ,
Safety Screen
ZCV39LPHE2 (Proflame 2) Fireplace Heater Rated LP,
Ceramic Glass, Safety Screen, Remote Control
Wall Surrounds ZCV39
ZCV39S1BL Surround - Hearth Mount
(40-5/8”W x 35”) Black
ZCV39S1PFBL Surround – Wide Picture Frame
(40-5/8”W x 37” x 4”) Black
ZCV39S2PFBL Surround - Picture Frame
(36-1/8”W x 32-1/2” x 1-5/8”) Black
ZCV-TLK Tile Lip Kit
ZCV39 Options
LOG F3 Log Set- 5 Pcs
VLBIT4 Log Bits - Large Four Piece Kit
VLBIT6 Log Bits - Small Six Piece Kit
ZCV39GT Glass Tray- Requires 15LBS Glass
39ZCV-258 Pilot Shield - for ZCV39GT
ZG5C Decorative Ember Glass –Bronze 5LB
RBCB1 Cannonballs- Assorted size and colors
ULK2 Universal Light Kit
3927ZDV-P779-1 Bulb 10W 12V 64418 or [Sylvania 58691] (light
bulbs NOT covered under Warranty.)
5143-P77912 Lamp Assembly 58mm (light bulbs NOT
covered under Warranty.)
3927ZDV-P601 Transformer MET60-1
ZCV39 Options – MQ Dealer Only -
MQ39DD1BL Heavy Iron Door (38”W x 34-3/8”) Black
MQ39DD2BL Heavy Iron Door (38”W x 34-3/8”) Black
MQ39DD3BL Heavy Iron Door (38”W x 34-3/8”) Black
MQ42D Driftwood Log Set- 6pcs
ZCV39GT or ZCV42GT required.
MQLOG F9 Log Set- 9pcs
MQLOGF39BW Birch Log Set- 7pcs
MQ39D Driftwood Log Set- 4pcs
MQSTONE Decorative Stones
MQROCK2 Rock Set Natural
MQROCK3 Rock Set Multi-Color
MQEMBER Glowing Embers
MQG5W Decorative Glass 1/2” White 5LB
MQG5A Decorative Ember Glass Cobalt Blue 5LB
MQG5B Decorative Ember Glass – Black 5LB
MQG5ZG Decorative Glass- Zircon Glacier Ice 5LB
Refractory Liners
ZCV39RLT Refractory Liner Traditional
ZCV39RLH Refractory Liner Herringbone
ZCV39RRH Refractory Liner Red Herringbone
ZCV39RLS Refractory Liner Stacked Brick
ZCV39PL Porcelain Reflective Liner
Optional Fan Kit / Blower
Z46FK Fan Kit w/Variable Speed Wall Mount Control
(Temperature Sensing)
26IDV-P260 Blower Motor (Replacement)
Safety Screens
ZCV39CSS Safety Screen Replacement
ZCV39CSS2 Inside Fit Safety Screen
Door Glass
39ZCV-310 Ceramic Glass- for ZCV39-H Units
39ZCV-311 Tempered Glass- for ZCV39 Units
51MQ-123A Door Latch Assembly
Replacement Burner Assembly / Burner
39ZCV-200A Fireplace Burner
39ZCV-BLPSI Burner Assembly- Propane c/w Valve System
(ZCV39LP)
39ZCV-BLPSIH Burner Assembly- Propane c/w Valve System
(ZCV39LPH)
39ZCV-BNGSI Burner Assembly- Natural Gas c/w Valve
System (ZCV39N)
39ZCV-BNGSIH Burner Assembly- Natural Gas c/w Valve
System (ZCV39NH)
39ZCV-BLPSIE Burner Assembly- Propane c/w Valve System
(ZCV39LPE)
39ZCV-BLPSIHE Burner Assembly- Propane c/w Valve System
(ZCV39LPHE)
39ZCV-BNGSIE Burner Assembly- Natural Gas c/w Valve
System (ZCV39NE)
39ZCV-BNGSIHE Burner Assembly- Natural Gas c/w Valve
System (ZCV39NHE)
Conversion Kit
39ZCV-CKLP LP Conversion Kit for 39ZCV Millivolt
39ZCV-CKLPH LP Conversion Kit for 39ZCVH Millivolt
39ZCV-CKNG NG Conversion Kit for 39ZCV Millivolt
39ZCV-CKNGH NG Conversion Kit for 39ZCVH Millivolt
39ZCV-CKLPI LP Conversion Kit for 39ZCV IPI
39ZCV-CKLPHI LP Conversion Kit for 39ZCVH IPI
39ZCV-CKNGI NG Conversion Kit for 39ZCV IPI
39ZCV-CKNGHI NG Conversion Kit for 39ZCVH IPI
Baffle Conversion Kit
39ZCV-BCKNG NG Ceramic Glass upgrade Kit for ZCV39N /
NE to ZCV39NH /NHE
91
39ZCV-BCKLP LP Ceramic Glass / upgrade Kit for ZCV39LP /
LPE to ZCV39LPH /LPHE
Accessories
Z1MT Thermostat Millivolt Wall Mount
Z80PT Thermostat Programmable Digital Millivolt Wall
Mount (1F80-40)
Valve System Parts / Millivolt
1000-P136WR Generator / Thermopile
1001-P069SI Electrode Sparker 915.069 TC SIT
1001-P216SI Thermocouple 290.216 TC SIT
1001-P165SI Orifice Pilot NG 977.165 TC SIT
1001-P167SI Orifice Pilot LP 977.167 TC SIT
1001-P633SI Valve Nova LP Hi/Lo 0820651
1001-P634SI Valve Nova NG Hi/Lo 0820652
1001-P713SI Pilot Burner LP 199.713 TC SIT
1001-P714SI Pilot Burner NG 199.714 TC SIT
Remote Control / Millivolt
GFRC Remote Control Millivolt / IPI – On/Off
GTRC Remote Control Millivolt - Thermostat
GTMRCN Remote Control Millivolt –
Thermostat/Modulating - NG
GTMRCP Remote Control Millivolt –
Thermostat/Modulating - LP
GTFRCN Remote Control Millivolt –
Thermostat/Modulating/Fan - NG
GTFRCP Remote Control Millivolt –
Thermostat/Modulating/Fan - LP
Electronic Ignition/Remote Control IPI
EGTRC Remote Control IPI (Thermostat)
EGTMRCN Remote Control IPI
(Thermostat/Modulating - NG)
EGTMRCP Remote Control IPI
(Thermostat/Modulating - LP)
EGTFRCN Remote Control IPI
(Thermostat/Modulating/Fan - NG)
EGTFRCP Remote Control IPI
(Thermostat/Modulating/Fan - LP)
Electronic Ignition Replacement Parts IPI
1006-P002si Valve IPI (NG; Hi/Lo)
1006-P003si Valve IPI (LP; Hi/Lo)
1002-P047si Pilot Assembly (LP)
1002-P033si Pilot Assembly (NG)
1002-P089si Spark Electrode (Long)
1002-P113si Electrode Flame Sensor (Long)
1002-P302si IPI Ignition Board
1002-P850si AC Wall Adapter
1002-P12BH Battery Pack
1002-P912si Wiring Harness
1001-P166si Orifice Pilot (NG)
1001-P168si Orifice Pilot (LP)
1002-P013si Stepper Motor (NG)
1002-P012si Stepper Motor (LP)
1002-P016si Hi/Lo Regulator (NG)
1002-P014si Hi/Lo Regulator (LP)
Miscellaneous Parts
1000-150GE Silicone GE Red IS806 #736
1000-150MP Hi-Temp Millpac Sealant 840099
1000-214 Piezo-Igniter 1244-17 MARK 21
1000-215 Pal Nut (18MMXI.5MM)BLK (1364.03)
1000-218 Switch Ivory (1451/001)
1000-227 Cover Ivory (86001/001)
1000-255 Orifice Brass - (State Size)
2000-080 Thermodisc 2450 (For Blower)
1000-306 Thermalcord - Adhesive Back for Door Frame
1000-085 Control Variable Speed KBWC-13BV
FP15GC Stainless Steel Gas Connector
Kingsman Fireplace Venting
ZDVHSK Horizontal Vent Starter Kit - 3 FT Length
Horizontal Vent Termination, Wall Thimble, 36”
Flex Pipe, Mill Pac
ZDVHSK5 Horizontal Vent Starter Kit - 5 FT Length
Horizontal Vent Termination, Wall Thimble, 60”
Flex Pipe, Mill Pac
ZDVHSKSQ Horizontal Square Termination Vent Starter
Kit -3 FT Length
Horizontal Vent Termination, Wall Thimble,
Wall Thimble, 36” Flex Pipe, Mill Pac
ZDVHSKSQ5 Horizontal Square Termination Vent Starter
Kit -5 FT Length
Horizontal Vent Termination, Wall Thimble,
Wall Thimble, 60” Flex Pipe, Mill Pac
FDVVT40 Vertical Vent Termination – with restrictor for
runs over 15ft
FDVHT Horizontal Vent Termination
FDVHSQ Horizontal Square Termination
Z47ST24 Horizontal Snorkel Termination
(24” Tall, 14-1/2” Center to Center)
Z47ST36 Horizontal Snorkel Termination
(36” Tall, 26-1/2” Center to Center)
Z57STSC Safety Cage for Horizontal Snorkel
Termination
FDVHSCU Safety Cage for Horizontal Termination
ZDVAIS Attic Insulation Shield
ZDVAIS24 Attic Insulation Shield 24”
ZDVVOS Offset Support
ZDVFS Firestop Spacer
ZDVRS Roof Support
ZDVWT Wall Thimble (Horizontal Venting)
ZDVSS Siding Shield for FDVHT
ZDVSSLR Siding Shield - Large Return
Z47GP36 Galvanized Pipe 7” Dia. x 36”
(Vertical Installations)
Z47GP48 Galvanized Pipe 7” Dia. x 48”
(Vertical Installations)
ZDVAAF Flashing 7” c/w Storm Collar (1/12 to 7/12)
ZDVAF2 Flashing 7” c/w Storm Collar (8/12 to 12/12)
ZDVAF3 Flashing 7” c/w Storm Collar Flat
ZDV7SC Storm Collar 7”
ZDVFK5 Flex Kit (4” & 7” Dia.) x 2.5’ (Unexpanded)
5’ Expanded
ZDVFK8 Flex Kit (4” & 7” Dia.) x 4’ (Unexpanded)
8’ Expanded
ZDVFK20 Flex Kit (4” & 7” Dia.) x 10’ (Unexpanded) 20’
Expanded *Kits are complete with spring
stand-offs & silicone.
ZDV4FC Flex Connector 4” Diameter
ZDV7FC Flex Connector 7” Diameter
ZDV4SS Spring 4” Standoff Spacer
92
ZCV42 Parts List
Part Number Description
Fireplaces
ZCV42N (Millivolt) Fireplace Heater rated, NG,
Tempered Glass, Safety Screen
ZCV42NH (Millivolt) Fireplace Heater rated, NG, Ceramic
Glass, Safety Screen
ZCV42NE (IPI) Fireplace Heater Rated NG, Tempered
Glass, Safety Screen
ZCV42NE2 (IPI) Fireplace Heater Rated NG, Tempered
Glass, Safety Screen, Remote Control
ZCV42NHE (IPI) Fireplace Heater Rated NG, Ceramic
Glass, Safety Screen
ZCV42NHE2 (IPI) Fireplace Heater Rated NG, Ceramic
Glass, Safety Screen, Remote Control
ZCV42LP (Millivolt) Fireplace Heater Rated LP,
Tempered Glass, Safety Screen
ZCV42LPH (Millivolt) Fireplace Heater Rated LP, Ceramic
Glass, Safety Screen
ZCV42LPE (IPI) Fireplace Heater Rated LP, Tempered
Glass, Safety Screen
ZCV42LPE2 (IPI) Fireplace Heater Rated LP, Tempered
Glass, Safety Screen, Remote Control
ZCV42LPHE (IPI) Fireplace Heater Rated LP, Ceramic Glass ,
Safety Screen
ZCV42LPHE2 (IPI) Fireplace Heater Rated LP, Ceramic Glass,
Safety Screen, Remote Control
Wall Surrounds ZCV42
ZCV42S1BL Surround - Hearth Mount
(44-11/16”W x 38-1/8”) Black
ZCV42S1PFBL Surround – Wide Picture Frame
(44-11/16”W x 40-1/8” x 4”) Black
ZCV42S2PFBL Surround - Picture Frame
(40-3/16”W x 35-5/8” x 1-5/8”) Black
ZCV-TLK Tile Lip Kit
ZCV42 Options
LOG F3 Log Set- 5 Pcs
VLBIT4 Log Bits - Large Four Piece Kit
VLBIT6 Log Bits - Small Six Piece Kit
ZCV42GT Glass Tray- Requires 20LBS Glass
39ZCV-258 Pilot Shield - for ZCV42GT
ZG5C Decorative Ember Glass –Bronze 5LB
RBCB1 Cannonballs- Assorted size and colors
ULK2 Universal Light Kit
3927ZDV-P779-1 Bulb 10W 12V 64418 or [Sylvania 58691] (light
bulbs NOT covered under Warranty.)
5143-P77912 Lamp Assembly 58mm (light bulbs NOT
covered under Warranty.)
3927ZDV-P601 Transformer MET60-1
ZCV42 Options – MQ Dealer Only -
MQ42DD1BL Heavy Iron Door (42”W x 37-1/2”) Black
MQ42DD2BL Heavy Iron Door (42”W x 37-1/2”) Black
MQ42DD3BL Heavy Iron Door (42”W x 37-1/2”) Black
MQ42D Driftwood Log Set- 6pcs
ZCV39GT or ZCV42GT required.
MQLOG F9 Log Set- 9pcs
MQLOGF39BW Birch Log Set- 7pcs
MQ39D Driftwood Log Set- 4pcs
MQSTONE Decorative Stones
MQROCK2 Rock Set Natural
MQROCK3 Rock Set Multi-Color
MQEMBER Glowing Embers
MQG5W Decorative Glass 1/2” White 5LB
MQG5A Decorative Ember Glass Cobalt Blue 5LB
MQG5B Decorative Ember Glass – Black 5LB
MQG5ZG Decorative Glass- Zircon Glacier Ice 5LB
Refractory Liners
ZCV42RLT Refractory Liner Traditional
ZCV42RLH Refractory Liner Herringbone
ZCV42RRH Refractory Liner Red Herringbone
ZCV42RLS Refractory Liner Stacked Brick
ZCV42PL Porcelain Reflective Liner
Optional Fan Kit / Blower
Z46FK Fan Kit w/Variable Speed Wall Mount Control
(Temperature Sensing)
26IDV-P260 Blower Motor (Replacement)
Safety Screens
ZCV42CSS Safety Screen Replacement
ZCV42CSS2 Inside Fit Safety Screen
Door Glass
42ZCV-310 Ceramic Glass- for ZCV42-H Units
42ZCV-311 Tempered Glass- for ZCV42 Units
51MQ-123A Door Latch Assembly
Replacement Burner Assembly / Burner
39ZCV-200A Fireplace Burner
42ZCV-BLPSI Burner Assembly- Propane c/w Valve System
(ZCV42LP)
42ZCV-BLPSIH Burner Assembly- Propane c/w Valve System
(ZCV42LPH)
42ZCV-BNGSI Burner Assembly- Natural Gas c/w Valve
System (ZCV42N)
42ZCV-BNGSIH Burner Assembly- Natural Gas c/w Valve
System (ZCV42NH)
42ZCV-BLPSIE Burner Assembly- Propane c/w Valve System
(ZCV42LPE)
42ZCV-BLPSIHE Burner Assembly- Propane c/w Valve System
(ZCV42LPHE)
42ZCV-BNGSIE Burner Assembly- Natural Gas c/w Valve
System (ZCV42NE)
42ZCV-BNGSIHE Burner Assembly- Natural Gas c/w Valve
System (ZCV42NHE)
Conversion Kit
42ZCV-CKLP LP Conversion Kit for 42ZCV Millivolt
42ZCV-CKLPH LP Conversion Kit for 42ZCVH Millivolt
42ZCV-CKNG NG Conversion Kit for 42ZCV Millivolt
42ZCV-CKNGH NG Conversion Kit for 42ZCVH Millivolt
42ZCV-CKLPI LP Conversion Kit for 42ZCV IPI
42ZCV-CKLPHI LP Conversion Kit for 42ZCVH IPI
42ZCV-CKNGI NG Conversion Kit for 42ZCV IPI
42ZCV-CKNGHI NG Conversion Kit for 42ZCVH IPI
Baffle Conversion Kit
42ZCV-BCKNG NG Ceramic Glass / upgrade Kit for ZCV42N /
NE to ZCV42NH /NHE
93
42ZCV-BCKLP LP Ceramic Glass / upgrade Kit for ZCV42LP /
LPE to ZCV42LPH /LPHE
Accessories
Z1MT Thermostat Millivolt Wall Mount
Z80PT Thermostat Programmable Digital Millivolt Wall
Mount (1F80-40)
Valve System Parts / Millivolt
1000-P136WR Generator / Thermopile
1001-P069SI Electrode Sparker 915.069 TC SIT
1001-P216SI Thermocouple 290.216 TC SIT
1001-P165SI Orifice Pilot NG 977.165 TC SIT
1001-P167SI Orifice Pilot LP 977.167 TC SIT
1001-P633SI Valve Nova LP Hi/Lo 0820651
1001-P634SI Valve Nova NG Hi/Lo 0820652
1001-P713SI Pilot Burner LP 199.713 TC SIT
1001-P714SI Pilot Burner NG 199.714 TC SIT
Remote Control / Millivolt
GFRC Remote Control Millivolt / IPI – On/Off
GTRC Remote Control Millivolt - Thermostat
GTMRCN Remote Control Millivolt –
Thermostat/Modulating - NG
GTMRCP Remote Control Millivolt –
Thermostat/Modulating - LP
GTFRCN Remote Control Millivolt –
Thermostat/Modulating/Fan - NG
GTFRCP Remote Control Millivolt –
Thermostat/Modulating/Fan - LP
Electronic Ignition/Remote Control IPI
EGTRC Remote Control IPI (Thermostat)
EGTMRCN Remote Control IPI
(Thermostat/Modulating - NG)
EGTMRCP Remote Control IPI
(Thermostat/Modulating - LP)
EGTFRCN Remote Control IPI
(Thermostat/Modulating/Fan - NG)
EGTFRCP Remote Control IPI
(Thermostat/Modulating/Fan - LP)
Electronic Ignition Replacement Parts IPI
1006-P002si Valve IPI (NG; Hi/Lo)
1006-P003si Valve IPI (LP; Hi/Lo)
1002-P047si Pilot Assembly (LP)
1002-P033si Pilot Assembly (NG)
1002-P089si Spark Electrode (Long)
1002-P113si Electrode Flame Sensor (Long)
1002-P302si IPI Ignition Board
1002-P850si AC Wall Adapter
1002-P12BH Battery Pack
1002-P912si Wiring Harness
1001-P166si Orifice Pilot (NG)
1001-P168si Orifice Pilot (LP)
1002-P013si Stepper Motor (NG)
1002-P012si Stepper Motor (LP)
1002-P016si Hi/Lo Regulator (NG)
1002-P014si Hi/Lo Regulator (LP)
Miscellaneous Parts
1000-150GE Silicone GE Red IS806 #736
1000-150MP Hi-Temp Millpac Sealant 840099
1000-214 Piezo-Igniter 1244-17 MARK 21
1000-215 Pal Nut (18mm x 1.5mm) BLK (1364.03)
1000-218 Switch Ivory (1451/001)
1000-227 Cover Ivory (86001/001)
1000-255 Orifice Brass - (State Size)
2000-080 Thermodisc 2450 (For Blower)
1000-306 Thermalcord - Adhesive Back for Door Frame
1000-085 Control Variable Speed KBWC-13BV
FP15GC Stainless Steel Gas Connector
Kingsman Fireplace Venting
ZDVHSK Horizontal Vent Starter Kit - 3 FT Length
Horizontal Vent Termination, Wall Thimble, 36”
Flex Pipe, Mill Pac
ZDVHSK5 Horizontal Vent Starter Kit - 5 FT Length
Horizontal Vent Termination, Wall Thimble, 60”
Flex Pipe, Mill Pac
ZDVHSKSQ Horizontal Square Termination Vent Starter
Kit -3 FT Length
Horizontal Vent Termination, Wall Thimble,
Wall Thimble, 36” Flex Pipe, Mill Pac
ZDVHSKSQ5 Horizontal Square Termination Vent Starter
Kit -5 FT Length
Horizontal Vent Termination, Wall Thimble,
Wall Thimble, 60” Flex Pipe, Mill Pac
FDVVT40 Vertical Vent Termination – with restrictor for
runs over 15ft
FDVHT Horizontal Vent Termination
FDVHSQ Horizontal Square Termination
Z47ST24 Horizontal Snorkel Termination
(24” Tall, 14-1/2” Center to Center)
Z47ST36 Horizontal Snorkel Termination
(36” Tall, 26-1/2” Center to Center)
Z57STSC Safety Cage for Horizontal Snorkel
Termination
FDVHSCU Safety Cage for Horizontal Termination
ZDVAIS Attic Insulation Shield
ZDVAIS24 Attic Insulation Shield 24”
ZDVVOS Offset Support
ZDVFS Firestop Spacer
ZDVRS Roof Support
ZDVWT Wall Thimble (Horizontal Venting)
ZDVSS Siding Shield for FDVHT
ZDVSSLR Siding Shield - Large Return
Z47GP36 Galvanized Pipe 7” Dia. x 36”
(Vertical Installations)
Z47GP48 Galvanized Pipe 7” Dia. x 48”
(Vertical Installations)
ZDVAAF Flashing 7” c/w Storm Collar (1/12 to 7/12)
ZDVAF2 Flashing 7” c/w Storm Collar (8/12 to 12/12)
ZDVAF3 Flashing 7” c/w Storm Collar Flat
ZDV7SC Storm Collar 7”
ZDVFK5 Flex Kit (4” & 7” Dia.) x 2.5’ (Unexpanded)
5’ Expanded
ZDVFK8 Flex Kit (4” & 7” Dia.) x 4’ (Unexpanded)
8’ Expanded
ZDVFK20 Flex Kit (4” & 7” Dia.) x 10’ (Unexpanded) 20’
Expanded *Kits are complete with spring
stand-offs & silicone.
ZDV4FC Flex Connector 4” Diameter
ZDV7FC Flex Connector 7” Diameter
ZDV4SS Spring 4” Standoff Spacer
94
Troubleshooting the Gas Control System
⚠ WARNING
BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT.
NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the "On" position.
Problem Possible Causes Corrective Action
Spark igniter will not
light.
Defective or misaligned
electrode at pilot.
Check for spark at electrode and pilot: if no spark and electrode wire is
properly connected, replace igniter.
Defective igniter (push-
button).
Using a match, light pilot. If pilot lights, turn off pilot and push the red
button again. If pilot will not light - check gap at electrode and pilot
should be 1/8" to 1/4" to have a strong spark.
Pilot will not stay lit after
carefully following
lighting instructions.
Defective thermocouple
(flame switch where
applicable).
Check pilot flame. Must impinge on generator and thermocouple. Clean
and/or adjust pilot for maximum flame impingement on generator and
thermocouple. Replace thermocouple if pilot will not hold. (Hand tight
1/8 turn on replacement)
Defective valve magnet. Replace valve, if pilot won't hold after the thermocouple is replaced.
Pilot burning, no gas to
burner, valve knob “ON”,
and wall switch “ON”.
Wall switch or wires
defective.
Check wall switch and wires for proper connections. Jumper wire
across terminals at wall switch. If burner comes on, replace defective
wall switch. If okay, jumper wires, across wall switch wires at valve. If
burner comes on, wires are faulty or connections are bad.
Generator may not be
generating sufficient
voltage.
Check generator with millivolt meter. Take reading at generator
terminals of gas valve. Should read 325 millivolts minimum while
holding valve knob depressed in pilot position and wall switch "off"
Replace faulty generator if reading is below specified minimum.
Plugged burner orifice. Check burner orifice for stoppage and remove.
Defective automatic valve
operator.
Remove wall switch wires from gas valve. Install jumper wires from top
bottom terminals of gas valve. Turn valve on "ON". If main burner does
not light, replace valve.
Frequent pilot outage
problem.
Pilot flame may be too low
or blowing (high) causing
the pilot safety to drop out.
Clean and/or adjust pilot flame for maximum flame impingement on
generator and thermocouple.
*See NOTE below – Seven Day Timer
Flame lifts off burner
and goes out in less
than 30 seconds.
Inner 4” liner has come off
flue or termination, flame is
starving for oxygen.
Attach 4" liner to flue or termination using screws, silicone and clamps
as stated in manual.
Flame lifts off burner on
one side while the rest
of the flame remains lit.
Improper installation of
firebrick. Firebrick is likely
leaning.
Be sure to position firebrick against firebox walls and be sure to use
brick clips attached to the inner side of firebox.
*NOTE: The pilot system for this appliance may be equipped with a Seven Day Timer, in which case the pilot flame will
be extinguished if the main burner has not been turned ON for seven days.
This Seven Day Cycle is reset every time the main burner is cycled ON / OFF and the pilot remains lit.
If more than seven days has passed since the main burner has been cycled ON / OFF and the pilot is also out, follow
the procedures described in this manual to light the pilot.
NOTE: MILLIVOLT UNITS WITH 7 DAY TIMER – When lighting pilot, the Pilot Knob must be pressed until a BEEP is
heard. This procedure may take up to TWO MINUTES.
95
-Glass Safety- All Units
IT IS THE RESPONSIBILITY OF THE
HOME OWNER TO ENSURE THAT
NO ONE TOUCHES A HOT
APPLIANCE.
If the barrier becomes damaged, the barrier
shall be replaced with the manufacturer’s
barrier for this appliance.
Any safety screen, guard, or barrier removed for
servicing the appliance, must be replaced prior
to operating the appliance.
Children and adults should be alerted to the
hazards of the high surface temperatures of this
appliance and should stay away to avoid
burns or ignition of clothing.
Do not clean when the glass is hot.
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,
young children and others may be susceptible to accidental contact burns.
A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or
stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the
room and away from hot surfaces.
Do not leave the fireplace remote control where it is accessible to children.
-Termination Cap Safety- All Units
WARNING:
A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS
AVAILABLE WHEN REQUIRED BY LOCAL CODES.
SAFETY CAGES ARE AVAILABLE FOR ALL HORIZONTAL VENT TERMINATIONS.
CHECK WITH YOUR DEALER.
TERMINATION CAP IS HOT! Do not place flammable materials on or within 24 inches of termination caps.
It is imperative that the vent termination be located observing the minimum clearances as shown in manual.
There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24"
from the front of the termination plate.
Do not locate termination where excessive snow or ice build-up may occur. Be sure to check vent termination
area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers,
make sure snow is not directed towards vent termination area.
Venting terminal shall not be recessed into a wall or siding.
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This Limited Lifetime Warranty applies only while the unit remains at the site of the original installation
and only if the unit is installed inside the continental United States, Alaska, Hawaii, and Canada. The
warranty applies only if the unit is installed and operated in accordance with the printed instructions and
in compliance with applicable installation and building codes and good trade practices.
BASIC ONE YEAR WARRANTY
During the first year after installation of the appliance, we will provide a replacement for any component part of your unit found to be
defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based
on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.
(Excluded Components: Accent Light Bulbs, Gasketing and Paint)
LIMITED LIFETIME WARRANTY
The heat exchanger, combustion chamber and burner of every Kingsman product excluding the Outdoor Firepit are warranted against
materials or workmanship during the period the product is owned by the original owner. The part to be replaced must be returned to our
distributor in exchange for the replacement part. Any labor, material, freight and/or handling charges associated with any repair or
replacement pursuant to this Limited Lifetime Warranty will not be covered by this warranty.
GENERAL TERMS
In lieu of providing a replacement part, we may, at our option, provide the distributor's component purchase price from us or a credit equal
to the distributor’s component purchase price from us toward the purchase of any new unit which we distribute. If a credit is given in lieu
of a replacement part, the rating plate from the unit being replaced must be submitted on a warranty claim, and the unit being replaced
must be made available to our distributor for disposition.
In establishing the date of installation for any purpose, including determination of the starting date for the term of this Limited Lifetime
Warranty, reasonable proof of the original installation date must be presented*, otherwise the effective date will be based upon the date
of manufacture plus thirty (30) days.
We will not be responsible for and you, the user, will pay for: (a) damages caused by accident, abuse, negligence, misuse, riot, fire, flood,
or Acts of God (b) damages caused by operating the unit where there is a corrosive atmosphere containing chlorine, fluorine, or any other
damaging chemicals (other than in a normal residential environment) (c) damages caused by any unauthorized alteration or repair of the
unit affecting its stability or performance (d) damages caused by improper matching or application of the unit or the unit's components (e)
damages caused by failing to provide proper maintenance and service to the unit (f) any expenses incurred for erecting, disconnecting
or dismantling the unit (g) parts or supplies used in connection with service or maintenance (h) damage repairs, inoperation or inefficiency
resulting from faulty installation or application (i) electricity or fuel costs or any increase in electricity or fuel cost whatsoever including
additional or unusual use of supplemental electric heat.
We shall not be liable for any incidental, consequential, or special damages or expenses in connection with any use or failure of this unit.
We have not made and do not make any representation or warranty of fitness for a particular use or purpose, and there is no implied
condition of fitness for a particular use or purpose. We make no express warranties except as stated in this Limited Lifetime Warranty.
No one is authorized to change this Limited Lifetime Warranty or to create for us any other obligation or liability in connections with this
unit. Any implied warranties shall last for one year after the original installation. Some states and provinces do not allow the exclusion or
limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty or condition lasts, so the
above limitations or exclusions may not apply to you. The provisions of this limited warranty are in additions to and not a modification of
or subtraction from any statutory warranties and other rights and remedies provided by law.
Save this certificate. It gives you specific legal rights, and you may also have other rights which may vary from state to state and province
to province.
In the event your unit needs servicing, contact your dealer or contractor who installed or serviced your unit. When requesting service,
please have the model and serial number from each unit readily available. If your dealer needs assistance, the distributor is available for
support and we, in turn support the distributor's efforts.
Fill in the installation date and model and serial numbers of the unit in the space provided below and retain this limited warranty for your
files.
Model No. Serial No. Date installed
Dealer or Contractor Name:
*To receive advantage of your warranty, you must retain the original records that can establish the installation date of your unit.
The Ultimate in Design, Engineering & Quality
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