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HomeMy WebLinkAboutDOCUMENT Fire Support System Design 3501 Fall River RdSYSTEM DESIGN One of the key elements for restaurant fire protection is a correct system design.This section is divided into ten sub-sections:Noz zle Placement Requirements,Tank Quantity Requirements,Actu ation and Expellant Gas Line Requirements,Distribution Piping Requirements,Detection System Requirements,Manual Pull Sta tion Requirements,Mechanical Gas Valve Requirements,Electri cal Gas Valve Requirements,Electrical Switch Requirements,and Pressure Switch Requirements.Each of these sections must be completed before attempting any installation.System design sketches should be made of all aspects of design for reference during installation. NOZZLE PLACEMENT REQUIREMENTS This section gives guidelines for nozzle type,positioning,and quantity for duct,plenum,and individual appliance protection.This section must be completed before determining tank quantity and piping requirements. Duct Protection —Single Nozzle’s All duct protection is UL listed without limitation of maximum duct length (unlimited length).This includes all varieties of ductworks both horizontal and vertical including ducts that run at angles to the horizontal and ducts with directional bends. The R-102 system uses different duct nozzles depending on the size of duct being protected. 2W Nozzle 419337 Maximum 100 in.(254 cm) Perimeter 1W Nozzle 419336 Maximum 5Oin.(127cm) Perimeter SECTION IV SYSTEM DESIGN UL EX.3470 ULC CEx747 Page 4-1 4-1-06 REV.6 GENERAL INFORMATION 1.Nozzles must be located 2-8 in.(5-20 cm)into the center of therTheANSULR-102 Restaurant Fire Suppression System may be-—used--on-a-nurnber—of---different--types-of-restaurant cooking-appli- ances and hood and duct configurations.The design information listed in this section deals with the limitations and parameters of this pre-engineered system.Those individuals responsible for the design of the R-102 system must be trained and hold a current ANSUL certificate in an R-102 training program. The R-1 02 and the PIRANHA systems use compatible agents and components,therefore,they may be used together for cooking appliance,hood,and duct protection.The primary ANSUL AUTOMAN Release can be either an R-102 or a PIRANHA ANSUL AUTOMAN Release and can actuate up to two additional R-102 or PIRANHA Regulated Actuators.In systems utilizing a 101 remote release,any combination of the maximum number of regulated actuators can be used. •Both systems must actuate simultaneously. •Each system must be designed and installed per its appropri ate manual. •Adjacent appliances requiring protection must be protected with the same type of system,either R-102 or PIRANHA, unless the center-to-center spacing between the adjacent R-102 and PIRANHA nozzles is no less than 36 inches. •When appliances are protected with R-102 nozzles,the hood and connecting duct above those appliances cannot be pro tected with PIRANHA nozzles. •Mixing systems in a common plenum is not allowed. 2—8 IN. (8 —20 cm) FIGURE 1 000173 2.In installations where a UL listed damper assembly isemployed,the duct nozzle can be installed beyond the 8 in.(20 cm)maximum,to a point just beyond the damper assem bly that will not interfere with the damper.Exceeding the maximumof8in.(20 cm)in this way will not void the UL listing ofthesystem. 3.Previously listed 3 flow number and 5 flow number duct protectiondetailedinearlierpublishedmanual,Part No.418087-06,can also still by utilized. DUCT SIZES UP TO 50 IN.(127 cm) PERIMETERJ 16 IN.(41 cm)DIAMETER One 1W nozzle (Part No.419336)=one flow number •50 in.(127 cm)perimeter maximum •16 in.(41 cm)diameter maximum DUCT SIZES UP TO 100 IN.(254 cm) PERIMETER!32 IN.(81.3 cm)DIAMETER •One 2W Nozzle (Part No.419337)=two flow numbers •100 in.(254 cm)perimeter maximum •32 in.(81.3 cm)diameter maximum •A 2WH nozzle (Part No.78078)must be substituted for a 2WnozzleforanyinstallationusingOption2ofthe1.5 gallon systemcoverage(duct and plenum protection only).A 2WH nozzleislimitedtoamaximumof75in.(190 cm)perimeter or a maximumdiameterof24in.(61 cm)of coverage. The chart below shows the maximum protection available fromeachductnozzle. Part Description No. 3.0 Gallon System 1.5 Gallon System Maximum 100 in.(254 cm) Perimeter Maximum 50 in.(127 cm) Perimeter SECTION IV —SYSTEM DESIGN UL EX.3470 ULC CEx747 Page 4-5 4-1 -06 REV.4 jIenum Protection The R-102 system uses the 1W Nozzle (Part No.419336)or the iN Nozzle (Part No.419335)for plenum protection.The 1W noz zle tip is stamped with 1W and the iN nozzle tip is stamped with iN,indicating they are one-flow nozzles and must be counted as one flow number each.When protecting a plenum chamber,the entire chamber must be protected regardless of filter length. VERTICAL PROTECTION —GENERAL QneAW_npzliLL4iieieeLI2rn)QLplnurnJIla. maximum distance from the end of the hood to the first and last nozzle must be no more than 2 ft.(.6 m).After the first nozzle,any additional nozzles must be positioned at a maximum of 4 ft.(1 .2 m)apart down the entire length of the plenum.The plenum width must not exceed 4 ft.(1.2 m).(The 1W nozzle can be used on single or V-bank filter arrangements.)See Figure 6. FIGURE 6 000197 When protecting plenums with the 1W nozzle,two options of cov erage are available: OptIon 1:The 1W nozzle must be on the center line of the single or “V’bank filter and positioned within 1-20 in. (2.5-51 cm)above the top edge of the filter.See Figure 7. Option 2:The 1W nozzle must be placed perpendicular,8-12 in.(20-30 cm)from the face of the filter and angled to thecenterofthefilter.The nozzle tip must be within 2 in. (5 cm)from the perpendicular center line of the filter.See Figure 8. ////s 12 IN.(30 Cm) MAXIMUM 4 IN..‘ (10 8 IN.(20 Cm) NOZZLE TIP MUST BE WITHIN THIS AREA FIGURE 8 000200 3HORIZ0NTAL PROTECTION —OPTION 1 iN NOZZLE —PART NO.419335 —SINGLE BANK PROTECTION One iN nozzle will protect 10 linear feet (3.1 m)of single filter bankplenum.The nozzle(s)must be mounted in the plenum,2 to 4 in.(5 to 10 cm)from the face of the filter,centered between the filterheightdimension,and aimed down the length.The nozzle must bepositioned0-6 in.(0-15 cm)from the end of the hood to the tip of the L nozzle.See Figure 9. ,1 t 20 IN.(51 cm) MAXIMUM I IN.(25 cm) MINIMUM t 20 IN (51 cm) MAXIMUM t I IN,(2.5 cm) MINIMUM FIGURE 7 000199 Appliance Protection The following pages detail types of appliance protection.Each design requires several factors correct nozzle choice,correct noz zle height above hazard,correct nozzle location and correct aim ing point. Fryer —Single Nozzle Protection 1.Design requirements for fryors are broken down into two types. A.FRYERS WITHOUT DRIPBOARDS If the fryer does not include a dripboard,measure the internal depth (horizontal dimension from front to back) and length of the frypot. B.FRYERS WITH DRIPBOARDS If the fryer includes any dripboard areas,measure both the internal depth (horizontal dimension from front to back)and length of the frypot portion,and then measure the internal depth and length of the overall hazard area including any dripboard areas. 2.Using Table,“Maximum Cooking Area Dimension —Single Nozzle Fryer Protection,”determine which nozzle is needed to protect the fryer based on the maximum dimensions listed. A.If the fryer does not include a dripboard,use the maxi mum dimensions listed in the first column of the table to select the correct nozzle. B.If the fryer includes any dripboard areas,use both the maximum frypot dimensions in the first column of the table,and the maximum overall dimensions in the second column of the table to select the correct nozzle.None of the maximum dimensions in either column may be exceeded. 3.If either the maximum frypot or the overall sizes are exceed ed,an additional nozzle(s)will be required.Refer to the mul tiple nozzle requirements. Example:A fryer with a dripboard.The inside of the frypot without the dnpboard measures 18 in.in depth x 18 in.in length (46 cm x 46 cm)and the inside of the overall area including the dripboard measures 18 in.in depth x 24 in.in length (46 cm x 61 cm).From the Table “Maximum Cooking Area Dimension —Single Nozzle Fryer Protection,”either the 3N or the 290 nozzle should be select ed to protect the fryei depending on the maximum nozzle height above the fryer and the positioning requirements allowed.Refer to appropriate Figures. SECTION IV —SYSTEM DESIGN UL EX.3470 ULC CEx747 Page 4-7 10-1-02 REV.3 SECTION IV —SYSTEM DESIGN UL EX.3470 ULC CEx747 Page 4-8 REV.6 4-1-06 Fryer —Single Nozzle Protection (Continued) Maximum Area Dimensions —Single Nozzle Fryer Protection NOZZLE TIP POSITIONED ANYWHERE ALONG OR WITHIN PERIMETER OF COOKING SURFACE AND AIMED TO THE CENTER OF THE COOKING AREA. FIGURE 15 0022B0 Max.Size Max.Size Overall Type of Nozzle Height Nozzle Frypot Only With Dripboard Nozzle Above Top of Fryer Location Full or Split Vat Full or Split Vat 230 27 in.to 47 in.See Figure 14 in.x 15 in.14 in.x 21 in.(69cm to 119 cm)15 and 16 (36cmx38cm)(36cmx53cm) Full or Split Vat Full or Split Vat 245 20 in.to 27 in.See Figure 14 in.x 15 in.14 in.x 21 in.(51 cm to 69 cm)15 and 16 (36cm x38cm)(36cm x53cm) Full or Split Vat Full or Split Vat 290 13 in.to 16 in.See Figure 17 14 in.x 15 in.14 in.x 21 in.(33 cmto 41 cm) (36 cm x 38 cm)(36 cm x 53 cm) Full or Split Vat Full or Split Vat 290 16 in.to 27 in.See Figure 17141/2in.xl4in.141/2in.x261/2in.(4lcmto6gcm) (37 cmx 38 cm)(37cm x 67 cm) FRYER WITHOUT DRIPROARD FRYER WITH DRIPROARD FRYER WITHOUT DRIPSOARD FRYER WITH DRIPEOARD SPLIT VAT NOZZLE TIP POSITIONED ANYWHERE ALONG OR WITHIN PERIMETER OF COOKING SURFACE AND AIMED TO THE CENTER OF THE COOKING AREA. FIGURE 16 OO22B SECTION IV -SYSTEM DESIGN UL EX.3470 ULC CEx747 Page 4-16 REV.6 4-1-06 Range Protection 2-Flow Nozzle Low Proximity Application Two (2-Flow Nozzles):15 in.to 20 in.COOKING LONGITUDINAL(38 cm to 51 cm)above the cooking surface.AREA CENTERLINE The low proximity application requires two (2)290 nozzles,Part I I // No.41 9342. The nozzle tip is stamped with 290 indicating this is a two flow noz- 1Efi]EJ1- COOKINGzieandmustbecountedastwoflownumbers.-- Two (2)290 nozzles will protect a cooking area of 1008 sq.in. (6503 sq.cm)with a maximum dimension of 36 in.(91 cm). When using two of these nozzles for low proximi range protec- 1L iii]AEA tion,the nozzles must be positioned along the cooking surface 290 NOZZLE TIPperimeterto1.5 in.(3.8 cm)inside the perimeter,and aimed at a LOCATION CENTER OF COOKING SURFACE45anglealongthelongitudinalcenterlineoftherange.See *2 IN.(5 cm)Figures 33 and 34.290 NOZzLE TIP LOCATION 0—1.IN.(3.8 cm)IN FROM EDGE OF COOKING SURFACE-a- 1SIN.T0201N I (38 to 51 cm) MAXIMUM 290 NOZZLE TIP LOCATIONO—I.5IN. (0—3.8 cm) IN FROM EOGEOF COOKING SURFACE COOKING ___ 151N.TO2OIN. (38 Ic 51 cml MAXIMUM I 000000 ooamo 0C0239 t COOKING AREA ci DE3E2 FIGURE 33 002276 290 NOZZLE TIP LOCATION 0—1.5 IN.(3.8 cm)IN FROM EDGE OF COOKING SURFACE \ 290 NOZZLE TIP LOCATION CENTER OF COOKING SURFACE ±2 IN.(5 cm) FIGURE 34 Griddle Protection 1-Flow Nozzle The R-l 02 system uses four different nozzles for the protection of griddles.One of the applications requires a 1-flow nozzle and three of the applications require a 2-flow nozzle. High Proximity ApplicatIon:35 in.to 40 in.(69 to 102 cm)above the cooking surface. This high proximity application uses theN nozzle,Part No. 419335.— The nozzle tip is stamped with 1N indicating this is a one-flow noz zle and must be counted as one flow number. One iN nozzle will protect a maximum cooking area of 1080 sq. in.(6968 sq.cm)with the maximum longest side of 36 in.(91 cm). When using this nozzle for griddle protection,the nozzle must be positioned along the cooking surface perimeter to a maximum of 2 in.(5 cm)inside the perimeter,and aimed to the midpoint of the cooking surface.See Figure 35 and 36. NOTICE When using this type of griddle protection,only 5 flow numbers are allowed on a 1.5 gallon sys tem and only 11 flow numbers are allowed on a 3 gallon system. SECTION IV -SYSTEM DESIGN UL EX.3470 ULC CEx747 Page 4-17 10-1 -02 REV.5 r iN NOZZLE LocATED ALONG ANY SIDE OF GRIDDLE SURFACE WITHIN 0 —2 IN.(0 —5 cm)OF COOKING SURFACE EDGE.NOZZLE MUST RE AIMED AT MIDPOINT OF COOKING SURFACE COOKING SURFACE EDGE NOZZLE LOCATION I I 0—2 IN.(0—Scm) I I INSIDE PERIMETER 14—OF COOKING SURFACE FIGURE 36 Dm243 a- MIDPOINTOF COOKING SURFACE L_ FIGURE 35 OOO24 SECTION IV —SYSTEM DESIGN UL EX.3470 ULC CEx747 Page 4-43 4-1-06 REV.5 TANK AND CARTRIDGE REQUIREMENTS Once the hazard analysis is completed and the total nozzle flow numbers are established,the quantity and size of agent tanks and cartridges needed to supply the nozzles with the proper volumes of agent at the proper flow rates can be determined.For cartridges used in the regulated release mechanism,flow capacities,tank quantities and sizes,and regulated release cartridge options are given in the table below. Regulated Release Cartridge Options _________ Nitron Carbon Dioxide LT-20-R 101-10 6—11 (1)3.0 Gallon LT-30-R 101 -20 11 —16 (1)1.5 Gallon Double (1)3.0 Gallon 16 —22 (2)3.0 Gallon Double When one or more regulated actuators are used,the following tank and cartridge combinations apply for each regulated actuator: For exceptions to maximum flow numbers,see Distribution Piping Requirements for 1.5 gallon and 3.0 gallon systems in this Section. The 10130 cartridge can not be used when (2)two 30 gallon tanks are manitolded together.) For higher total flow numbers (23 to 110),multiple cartridges and regulated actuators are required as shown in the System Selection Guide in Section IX —Appendix. ACTUATION AND EXPELLANT GAS LINE REQUIREMENTS This section contains the guidelines for installing the actuation andexpellantgaslinesbetweentheregulatedreleasemechanismreg ulator,each regulated actuator regulator,and each agent tank.These limitations should be considered when selecting the com ponent mounting locations. Actuation Gas Line —6 to 8 Tanks Maximum 8 Tank maximum ref lects the utilization of 3 tank regulated actuators. 1.Use only 1/4 in.Schedule 40 black iron,hot-dipped galva nized,chrome-plated,or stainless steel pipe and fittings. 2.The actuation gas line piping is installed from the regulated release mechanism to each regulated actuator connected within the system.The total length of the actuation gas line from the regulated release assembly to the regulated actuator assembly(ies)must not exceed 20 ft.(6 m)when using an LT-20-R,an LT-30-R nitrogen cartridge,or a 101-10 or a 101 -20 carbon dioxide cartridge.See Figure 80. Total Flow Num bers* Quantity and Size of Tank(s) 1 —5 (1)1.5 Gallon 101-30 10130* Regulated Actuator Tank(s) (1)1.5 Gallon (1)3.0 Gallon (1)1.5 Gallon and (1)3.0 Gallon (2)3.0 Gallon Regulated Actuator Cartridge LT-20-R or 101-10 LT-30-R or 101-20 LT-A-101-30 or 10130**or double tank LT-A-101-30 or 101 30**or double tank REGULATED ACTUATOR ASSEMBLY EXPELLANT GAS LINES NOT INCLUDED IN ACTUATION GAS LINE LENGTH TOTALS ACTUATION GAS LINE WITH AN LT-20-R, LT30-R,101-tO OR 101-20 CARTRIDGE MAXIMUM LENGTH OF 20 FT.(Sm), MAXIMUM NO.OF FITTINGS 9 ‘ANSUL AUTOMAN REGuLATED RELEASE ASSEMBLY FIGURE 80 550775 ACTUATION AND EXPELLENT GAS LINE REQUIREMENTS SECTION IV -SYSTEi6t DESIGN UL EX.3470 ULC CEx747 Page 4-45 4-1-06 REV.3 (Continued) Expellant Gas Line 1.The expellant gas line piping is installed from the regulated release mechanism in double and multiple-tank systems,and from the regulated actuator assembly in multiple-tank sys tems.The expellant gas line is the piping between the regula tor and the tank-enclosure/tank-bracket assembly.The total length of the expellant gas line from the regulated release mechanism or each regulated actuator assembly must notexceed30ft.(9 m)when using a double-tank”cartridge,an LT-A-101-30 Cartridge,or a 101 -30 Cartridge.See Figures 83 and 84. 2.A combined total of nine fittings may be used in these lines,eight 90°elbows and one tee.Two 45°elbows equal one 90”elbow. 3.If two tanks are connected to the regulated release assembly in a multiple-tank system arrangement,the total combined length of the actuation and expellant gas lines must notexceed30ft.(9 m)when using a “double-tank”nitrogen cartridge,an LT-A-1 01-30 nitrogen cartridge,or a 101-30 carbondioxidecartridge.See Figure 81. DISTRIBUTION PIPING REQUIREMENTS Once the nozzle placement and quantity of tanks has been determined,it is then necessary to determine the piping configurations between the tank adaptor and each discharge nozzle.This sectioncontainstheguidelinesandlimitationsfordesigningthedistribu tion piping so that the liquid agent will discharge from the nozzlesataproperflowrate.These limitations should also be referred towhenselectingthemountinglocationfortheregulatedreleasemechanismandagenttank. General Piping Requirements 1.All R-1 02 system piping is straight line.Therefore,the need forcriticallengthsandbalancingisminimized. 2 Two 45°elbows count as one 90°elbow. 3.Each branch line includes the tee or elbow leading to it,and all fittings within the branch line itself. 4.The minimum piping length of Schedule 40,3/8 in.pipe fromthetankoutlettoanynozzleprotectingarange,fryer,or wokmustbe6ft.(1.8 m). FIGURE 85 000776 6.All distribution piping must be 3/8 in.Schedule 40 black iron,chrome-plated,or stainless steel.Do not use hot dipped galvanizedpipeonthedistributionpiping. 7.All threaded connections located in and above the protectedareamustbesealedwithpipetape.Tape should be applied tomalethreadsonly.Make certain tape does not extend over theendofthethread,as this could cause possible blockage of theagentdistribution. 8.Before installing blow-off caps on nozzles,apply a smallamountofDowCorningNo.111 silicone grease across theopeinginthenozzletipandalsoasmallamountcoatingtheexterioroftheblow-off cap.This will help keep cooking grease from building up on the cap. EXPELLANT GAS LINE MAXIMUM LENGTH -30 FT.l m), MAXIMUM NO.OF FITrINGS -9 ANSUL AuT0MAN- REGuLATED RELEASE ASSEMBLY EXPELLANT GAS LINE MAXIMUM LENGTH —30 FT (9 m), MAXIMUM NO.OF FIlliNGS 9 5.Pipe lengths are measured from center of fitting to center ofFIGURE83fitting.See Figure 85.000776 REGuLATEO ACTUATOR ASSEMBLY FIGURE 84 000777 9.Tees used in the distribution piping can be used as thru tees,side outlet tees,or bull tees. SECTION IV -SYSTEM DESIGN UL EX.3470 ULC CEx747 Page 4-46 REV.5 4-1-06 DISTRIBUTION PIPING REQUIREMENTS (Continued) Supply and Branch Line Identification The R-102 distribution piping network is broken down into four specific pipe runs:the Supply Line,the Duct Branch Line, the Plenum Branch Line,and the Appliance Branch Line.See Figure 86. NOTE:THIS IS A CONCEPTUAL ORAWING’ONLY. THIS IS NOT AN ACTUAL INSTALLATION. FIGURE 86 000779 NOTE:THESE ARE EXAMPLES ONLY.OTHER CONFIGURATIONS CAN BE DESIGNED. END OF SUPPLY LINE SUPPLY LINEI The Supply Line is defined as the length of pipe which runs fromtheagenttankoutlettothelastbranchline(whether a duct,appliance,or plenum branch line).This includes all supply line fittingsexceptfortheteesorelbowsleadingtothebranchlines.SeeFigures86and87. LINE DUCT BRANCH LINE SUPPLY LINE PLENUM BRANCH LINE APPLIANCE BRANCH LINE END OF SUPPLY LINE SUPPLY LINE TEE FOR END OF SUPPLY LINE BRANCH LINE CANNOT START AHEAD OF A SUPPLY LINE TEE FOR BRANCH LINE CANNOT START AHEAD OF A SUPPLY LINE TEE FIGURE 87 0097B0 DISTRIBUTION PIPING REQUIREMENTS (Continued) SECTION IV SYSTEM DESIGN LJL.EX.3470 ULC CEx747 Page 4-47 4-1-06 REV.4 Supply and Branch Line Identification (Continued) NOTICE Branch lines cannot start ahead of a supply line tee. DUCT BRANCH LINE The Duct Branch Line is defined as the length of pipe which runs from the supply line to the duct nozzle(s).This includes all branch line fittings as well as the tee or elbow used to start the branch line. See Figures 87 and 88. PLENUM BRANCH LINE The Plenum Branch Line is defined as the length of pipe which runs from the supply line to the plenum nozzle(s).This includes all branch me fittings as well as the tee or elbow used to start the branch line.See Figures 86 and 89. DUCT BRANCH LINE (ELBOW INCLUDED) ‘.,--.-$ DUCT BRANCH LINE (TEE INCLUDED) PLENUM BRANCH LINE (TEE INCLUDED) ----i: -----u; PLENUM BRANCH LINE I (TEE INCLUDED) Ii FIGURE 89 OTh2 JAPPLIANCE BRANCH LINE The Appliance Branch Line is defined as the length of pipe which runs from the supply line to the appliance nozzle(s).This includes all branch line fittings as well as the tee or elbow used to start the branch line.See Figures 87 and 90. 4 FIGURE 88 OOO78 APPLIANCE BRANCH LINES (TEES INCLUDED) FIGURE 90 SECTION IV SYSTEM DESIGN UL EX.3470 ULC CEx747 Page 4-49 4-1-06 REV.4 SUPPLY 3 BRANCH LINES COMBINED LENGTH OF BOTH LEGS OF SUPPLY LINE MUST NOT EXCEED 24 FT.(7.3 m) (BRANCH LINE IN BOLD) COMBINED LENGTH MUST NOT EXCEED 36 FT (10.9 m( Exceptlons: I.Twelve (12)flow numbers are allowed in any one tank Icr duct and plenum protection only. 2.Twelve (t2(flow numbers are allowed with any one tank using only two-ttow appliance nozzles. 3.Twelve (t2(flow numbers are allowed with any one tank using only three-llow appliance nozzles Special Instructions; I.Twelve (12)flow numbers are allowed when four (4(Dean Industries SrI Gas Fryors are protected allow proximity as shown in Figure 58 on Page 4-32.The discharge piping mustbeesshowninFigure59onPage4-32. 2.For certain McDonalds applications,11.5 110w numbers are allowed when using a combination of one (1(2W duct nozzle,one (1)1/2N electrostatic precipitator nozzle.one (1(IN plenum nozzle,and four (4(two-flaw appliance rtazzles,Contact Aesul Applications Engineering Department for additional information DISTRIBUTION PIPING REQUIREMENTS (Continued) Distribution Piping Requirements —3.0 Gallon System -The maximum length between the start of the first branch line and the start of the last branch line must not exceed 24 ft. (7.3 m).When the supply line is split,the combined total of both legs of the supply line (from the start of the first branch line to the start of the last branch line)must not exceed 24 ft. (7.3 m).See Figure 93. 2.The total length of all branch lines must not exceed 36 ft. (10.9 m).See Figure 93. 3.Use a 3/8 in.union to connect the tank adaptor to the 318 in. supply line. 4.A maximum of two nozzles are allowed per duct branch line. 5.The requirements of the following table must not be exceeded:IN NOZZLE 230 112N NOZZLE 000502 FIGURE 93 Duct Plenum Appliance Requirements SuDply Line Branch Line Branch Line Branch Line Pipe Size 3/8 in.3/8 in.3/8 in.3/8 in. Maximum Length 40 ft.8 ft.4 ft.12 ft. (12.2 m)(2.4 m)(1.2 m)(3.7 m) Maximum Rise 6 ft.4 ft.2 ft.2 ft. (1.8 m)(1.2 m)(.6 m)(.6 m) Maximum9c5 9 4 4 6 Elbows Maximum Tees 1 2 2 4 Maximum Flow 11*4 2 4 Numbers DETECTION SYSTEM REQUIREMENTS SECTION IV —SYSTEM DESIGN UL EX.3470 ULC CEx747 Page 4-53 4-1-06 REV.3 Once the fire suppression system design has been determined,a detection system design must be completed.This section contains guidelines and limitations for detection system installation. Detector IdentificatIon The Iwo types of detectors are distinguished from each other by their location in the detection system. 1.The Terminal Detector (Part No.56838,15375,or 417368)is the last in a series of detectors,or the only detector used in a single-detector system.This detector is thus named because it is at the point at which the wire rope ends,or ‘terminates.” 2.A Series Detector (Part No.56837,15373,or 417369)is any detector located in-line between the regulated release mech anism and the terminal detector. Detector/Pulley Elbow Quantity The quantity of detectors used in the system will vary depending on the style of detector used. 1.Conduit runs,pulley elbows,and number of detectors per sys tem must be within the approved system guidelines.The fol lowing requirements must not be exceeded: Clip on Style 12 Detector Hinge Style 5 Detector Maximum Maximum Maximum Number of Number of Length of 1/2 Detectors Elbows in.Conduit per System per System per System 18 125 ft.(38,1 m) 8 103ft.(31.3m) 150 ft.(45.7 m)Scissors Style 15 201Detector 2.If hinge style detectors are mixed in a system with either clip- on or scissor style,4 series and 1 terminal is the maximum number allowed,If clip-on style are mixed with scissor style, the maximum allowed is 11 series and 1 terminal. NOTICE When using the “clip-on”style detector,the ter minal detector may use the “hinged”style mounting bracket with the “clip-on”style linkage. This is only allowed with the terminal detector. No other linkages are allowed to be mixed with other brackets.When using this option, the total number of “clip-on style detectors (11 series and 1 terminal)is still allowed. 3.If hinge style detectors are mixed in a system with either clip- on or scissor style,the maximum length of wire rope must not exceed 103 ft.(31.4 m)and the maximum number of pulley elbows must not exceed 8.If clip-on style are mixed with scis sor style,the maximum length of wire rope must not exceed 125 ft.(3.81 m)and the maximum number of pulley elbows must not exceed 18. 4.If the hazard requires more than 15 detectors,up to five 101 Remote Releases (Part No.32381)can be used for system actuation.Each 101 remote release allows the use of a maxi mum of 15 “scissor”style detectors (14 series and 1 terminal) for a total of 75 detectors if needed. Detector Placement Requirements EXHAUST DUCTS Each exhaust duct must have at least one detector installed in the duct entrance,located in the airstream of the cooking vapors,or at a maximum of 20 ft.(6.1 m)into the duct opening.See Figure 98. When gas appliances are used and the flue gases from the burner are exhausted into the duct,the detector must be kept out of the air stream of these exhaust gases.These gases can be very hot and could actuate the system unnecessarily. Duct openings that are long and narrow or large enough to require multiple duct nozzles may require additional detectors. ELECTROSTATIC PRECIPITATOR If an electrostatic precipitator is located at or near the base of the exhaust duct,it is necessary to locate a detector below the pre cipitator,at the base of the duct,and also locate one in the duct, just above the precipitator.See Figure 99. When installing the detector bracket and system conduit,make certain they do not interfere with the operation of the precipitator. Note:On secondary filtration units utilizing multiple filter stages/media,contact Ansul Technical Services for instructions. NOTICE FIGURE 98 000271 FIGURE 99 000268 SECTION IV —SYSTEM DESIGN UL EX.3470 ULC CEx747 Page 4-54 REV.3 4-1 -06 Detector Replacement Requirements (Continued) COOKING APPLIANCES If the cooking appliance is located under an exhaust duct where a detector has been mounted,it is normally not necessary to utilize another detector for that cooking appliance,provided the detector is not more than 12 in.(30 cm)into the duct.See Figure 100. I I Each cooking appliance with a continuous cooking surface not exceeding 48 in.x 48 in.(122 x 122cm)can be protected by a min imum of one detector.Cooking appliances with a continuous cook ing surface exceeding 48 in.x 48 in.can be protected by at least one detector per 48 in.x 48 in.cooking area.Detectors used for cooking appliances must be located above the protected appli ance toward the exhaust duct side of the appliance.The detector should be located in the air stream of the appliance to enhance system response time. Note:For overlapping detector coverage,see Page 4-42 for design requirements. Detection Line Requirements CONDUIT Rigid conduit or 1/2 inch EMT thin-wall conduit may be used. Standard steel conduit fittings (compression type are recommend ed)must be employed to properly install the detection system.All conduit or pipe must be firmly supported.When using pipe,make certain that all ends are carefully reamed,deburred and blown clear of chips and scale before assembly. NOTICE The conduit offset can be used at the top or bot tom of the regulated release to change direction of the conduit.The conduit offset cannot be used with pulley tees.All other changes in direc lion must be made by using ANSUL approved pulley elbows,Part No.423254 or 415670.See Figure 101. FIGURE 102 Select correct UL Listed fusible link(s)for installation in detector(s) according to the temperature condition.Two styles are available. See Figure 102.See Component Section for detailed temperature ratings. n [PLIANCE I REQUIRES I SEPARATE DETECTOR APPLIANCE APPLIANCE COVERED BY COVERED BY DETECTOR DETECTOR UNDER DUCT UNDER DUCT APPLIANCE REQUIRES SEPARATE DETECTOR I Fusible Link Selection FIGURE 101 000270 FIGURE 100 When possible,temperature readings should be taken at each °°°°detector location to determine correct fusible link temperature rat ing.Temperature can be recorded using either a maximum regis tering thermometer,Part No.15240,temperature tape or any other accurate thermometer. 0 000170 K STYLE TEMPERATURE RATING STAMPED ON FUSIBLE LINK BODY 000171 ML STYLE 500 F (260 C)ONLY SECTION IV SYSTEM DESIGN UL EX.3470 ULC CEx747 Page 4-55 4-1-06 REV.3 MANUAL PULL STATION REQUIREMENTS One pulley tee,Part No.427929,is allowed per system. TEE CLOSE TO AUTOMAN (EXAMPLE) TEE CLOSE TO GAS VALVES OR MANUAL PULL (EXAMPLE) 121N.121N. LI U PULLEY TEE GAS VALVE OR GAS VALVE OR MANUAL PULL MANUAL PULL AUTOMAN 149 FT.(45.4 m)AND 20 PULLEY ELBOWS BETWEEN AUTOMAN AND TEE Metal Stamped Style —Part No.4835 or 54011 Parts that may be used for installation of a metal stamped remote manual pull station are: 1/16 in.Stainless Steel Cable 50 ft.(15 m) Oval Press-To-Crimp Sleeves Glass Break Rod (1) MECHANICAL GAS VALVE REQUIREMENTS An ANSUL or ANSUL approved mechanical gas shut-off valve system can be attached to the R-102 system.The system works both mechanically and pneumatically by use of an air cylinder located inside the regulated release assembly.Upon actuation of the fire suppression system,a pneumatically-operated air cylinder assembly will mechanically close the gas shut-off valve. The total length of the cable for each mechanical gas valve must not exceed 150 ft.(46 m).The maximum number of pulley elbows that may be used is 20 for each valve. One pulley tee (Part No.427929)is allowed per system. The maximum length of cable from the AUTOMAN to a gas valve is 150 ft.(45.7 m)with a maximum of 20 pulley elbows used per side of the tee.As the tee is located farther from the AUTOMAN,the 150ff.(45.7 m)maximum must be observed but as pulley elbows are placed between the AUTOMAN and the tee,they must be deducted from the available pulley elbows (20)allowed on each side. Example:If 10 pulley elbows are placed between the AUTOMAN and the pulley tee,the maximum available pulley elbows left for use on each side of the tee is 10 per side.See Figure 103 for three different exarnples. Parts that may be used for installation of a Mechanical Gas Shut off Valve are: Description ________ Gas Valve/Actuator 3/4 in.Assembly (ANSUL)* Gas Valve/Actuator 1 in.Assembly (ANSUL Gas Valve/Actuator 11/4 in.Assembly (ANSUL)* Gas Valve/Actuator 1 1/2 in.Assembly (ANSUL) Gas Valve/Actuator 2 in.Assembly (ANSUL)* Gas Valve/Actuator 2 1/2 in.Assembly (ASCO)* Gas Valve/Actuator 3 in.Assembly (ASCO) Pulley Elbow Pulley Elbow Pulley Tee 1/16 in.Stainless Steel Cable 50 ft.(15 m)or 500 ft.(152 m)roll Oval Press-To-Crimp Sleeve Stop Sleeve (2) AssembIy includes parts listed below: Air Cylinder Assembly Air Cylinder Tubing Assembly Copper Tubing,1/8 in. Male Elbow FIGURE 103 Male Connector sower Machine Screw (2) Hex Nut (2) Lockwasher (2) Visual Inspection Seal (2) A remote manual pull station allows the R-102 system to be man ually operated at some point distant from the regulated release assembly.The pull station should be installed at a height of 42-48 in.(107-122 cm),in accordance with the requirements of the American Disabilities Act (ADA)and the Authority having Jurisdic .tion.and located in the path of egress.The pull station is the only source of manual actuation of the regulated release assembly. The total length of the cable used for each manual pull station with in a system must not exceed 150 ft.(46 m). The maximum number of pulley elbows that may be used per pull station is 20. Description Remote Manual Pull Station Assembly* Remote Manual Pull Station Assembly Pulley Elbow Pulley Elbow Pulley Tee Assembly includes parts listed below: Part No. 54011 4835 423250 415670 427929 15821 4596 4834 The maximum length of cable from the AUTOMAN to a pull station is 150 ft.(45.7 m)with a maximum of 20 pulley elbows used per side of the tee.As the tee is located farther from the AUTOMAN, the 150 ft.(45.7 m)maximum must be observed but as pulley elbows are placed between the AUTOMAN and the tee,they must be deducted from the available pulley elbows (20)allowed on each side. Example:If 10 pulley elbows are placed between the AUTOMAN and the pulley tee,the maximum available pulley elbows left for use on each side of the tee is loper side.See Figure 103 for three different examples.(Note:Both must be gas valves or both must be pull stations.Mixing is not allowed.) PULLEY TEE 12 IN.05mm) AUTOMAN GAS VALVE OR GAS VALVE OR MANUAL PULL MANUAL PULL 149 FT.(45.4 m)AND 20 PULLEY ELBOWS MAXIMUM PER EACH SIDE OF TEE TEE HALFWAY BETWEEN AUTOMAN AND GAS VALVES OR MANUAL PULL (EXAMPLE) 75 FT.(22.9w)AND 10 PULLEY ELBOWS AUTOMAN 75 FT.(22.9 m)AND 75 FT (229 m)AND tO PULLEY ELBOWS to PULLEY ELBOWS O GAS VALVE OR MANUAL PULL PULLEY TEE GAS VALVE OR MANUAL PULL Part No. 55598 55601 55604 55607 55610 25937 25938 423250 415670 427929 15821 or 79653 4596 26317 15733 15521 15529 15525 15523 15522 15421 15527 4141 197 SECTION IV —SYSTEM DESIGN UL EX.3470 ULC CEx747 Page 4-56 REV.3 4-1 -06 MECHANICAL GAS VALVE REQUIREMENTS (Continued) All valves above are UL listed and approved.They may be mount ed in any position.Pipe threads are type NPT.Ambient operating temperature range of all valves is 32 °F to 120 “F (0 °C to 49 °C). The valves are not weatherproof and must be located indoors in areas approved by the authority having jurisdiction.” ELECTRICAL GAS VALVE REQUIREMENTS A UL Listed electrically-operated gas shut-ott valve can be attached to the R-102 system to provide an electrical means of shutting off the gas line at a predetermined point.If an electric gas shut-off valve is used in the system it must be attached with both an electric (snap-action)switch and a manual reset relay.For more information on the types of electric (snap-action)switches,refer to the Electrical Switch,Field Installation section.The manual reset relay is reviewed in this section. All electrical connections should be performed by a QUALIFIED ELECTRICIAN and in accordance with authority having jurisdiction. The following is a brief explanation of how the R-1 02 system oper ates with an Electric Gas Shut-off Valve attached: With the regulated release cocked in the ready condition,the nor mally closed contacts in the snap-action switch allow current to flow to the manual reset relay.With the relay coil energized,nor mally open contacts in the reset relay close,allowing the solenoid in the gas valve to be energized. Once the R-1 02 system is activated,the normally closed contacts in the snap-action switch will open,de-energizing the reset relay. This will,in turn,open the contacts in the relay which will cause the gas valve to become de-energized and close. The system must be re-armed and the “push to reset”button on the reset relay must be operated to reopen the gas valve. It is important to note that a power failure or an electrical power interruption will cause the gas valve to close even though the sys tem was not fired. In either case,whether in a fired condition or when a power failure has occurred,the manual reset relay and electric gas shut-off valve must be reset to resume a normal operating condition.For resetting,refer to the “Recharge and Resetting Procedures” section In this manual. Approvals ANSUL gas valves listed in this section are UL listed and approved for 110 VAC.If more information is required,refer to the Gas and Oil Equipment List of Underwriters Laboratories,Inc.under “Electrically Operated Valves Guide No.440 A5”or consult Ansul Incorporated,Marinette,Wisconsin 541 43-2542. If other gas valves are used,they shall be “UL listed electrically- operated safety valves for natural or LP gas as required,of appro priate pressure and temperature rating,110 VAC/60 Hz.”The infor mation on temperature and type of gas that the valves are suitable for may be found in the Gas and Oil Equipment List of Underwriters Laboratories,Inc.under “Electrically Operated Valves Guide No.440 A5.” The electrically operated gas valve must be of the type that needs to be energized to remain open. Parts that may be used for installation of a 110 VAC Gas Shut-off Valve are: ‘Valves are normally closed when deenerzed. ALARM INITIATING SWITCH REQUIREMENTS The Alarm Initiating Switch can be field mounted within the ANSUL AUTOMAN release.The switch must be used to close a supervised alarm circuit to the building main fire alarm panel when the ANSUL AUTOMAN release actuates.This action will signal the fire alarm panel that there was a system actuation in the kitchen area.The switch kit contains all necessary mounting components along with a mounting instruction sheet.See Page 5-25 for wiring information. The switch is rated 50 mA,28VDC. ELECTRICAL SWITCH REQUIREMENTS The electric (snap-action)switches for the R-1 02 system are spe cially designed to fit the regulated release assembly.The switches are intended for use with electric gas valves,alarms,contactors, lights,contractor supplied electric power shut-ott devices,and other electrical devices that are designed to shut off or turn on when the fire suppression system is actuated.(See Figures 104 through 106 for reference.) Contractors shall supply “UL listed,enclosed industrial control equipment or magnetic switch having a rating matching that of the cooking appliance,coil 110 VAC/60 Hz or 24 VAC/60 Hz.” All electrical connections should be performed by a QUALIFIED ELECTRICIAN and in accordance with authority having jurisdiction. Electric (Snap-Action)Switches that may be field installed are: Each switch has a set of single-pole,double throw contacts rated at 21 amp,I HP,125,250,277 VAC or 2 HF 250,277 VAC. Note:A relay must be supplied by others if the equipment load exceeds the rated capacity of the switch. Electrical wiring and equipment shall be installed in accordance with NFPA 70 (National Electrical Code)or the requirements of the authority having jurisdiction. If a fire alarm system is provided,the fire extinguishing system shall be connected to the alarm system in accordance with the requirements of NFPA 72,National Fire Alarm Code,so that the actuation of the extinguishing system will sound the tire alarm as well as provide the extinguishing function of the system. If supervision of the electrical detection,electrical actuation or electrical power supply circuit is provided,it shall give prompt audi ble or visual indication of trouble and shall be distinctive from alarms or indicators indicating operation or hazardous conditions as specified in NFPA 17A. Electric Solenoid Valve,3/4 in.NPT” Electric Solenoid Valve,1 in.NPT” Electric Solenoid Valve,1 1/2 in.NPT” Electric Solenoid Valve,2 in.NPT” Electric Solenoid Valve,3 in.NPT” Manual Reset Relay (110 VAC) Part No, 13707 13708 13709 13710 17643 14702 Part No. 428311 Description Alarm Initiating Switch Kit Part No. 423878 423879 423880 423881 Description One Switch Kit - Two Switch Kit Three Switch Kit Four Switch Kit